FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Mounting Bracket






Mounting Bracket

Special tools, testers and auxiliary items required

Hose Clamps up to 25 mm Dia. (3094)

Torque Wrench 5-50 Nm (V.A.G 1331)

Sealing Tool (T10249)

Removing

Perform the following work:

- Turn off the ignition and disconnect the battery Ground (GND) cable.

- Remove the engine cover/air filter if it is near the battery.

- Remove the battery and the battery tray.

While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or the transmission. If it does, clean the area thoroughly.

Place a lint-free cloth under the master cylinder.






- Disconnect the supply hose to the clutch master cylinder with (3094).

- Remove the supply hose - 1 - from the clutch master cylinder.

- Moreover, for disconnecting, seal it with sealing tool (T10249/1) (see top illustration).






- Open the clip - 2 - with a screwdriver or with a pointed tool and remove the hose/line assembly (or plastic line) - 3 - on the master cylinder.

When working in the floor area, cover the carpet with a cloth to protect against any leaking brake fluid.

- Remove the drivers side trim and the cover.

Vehicles with a Knee Airbag

The knee airbag is installed above the foot pedal assembly.

- Remove the knee airbag bracket and impact bolster.






- Remove the cable guide - 2 - from the steering column.

- Remove the footwell vents - 3 -.

Vehicles without Knee Airbag

- Remove the impact bolster - 1 - (bolt - 2 -).






Continuation for All

Remove the damper - arrow - at the bottom of the bracket/clutch pedal, if equipped.






- Remove the washers - A - for the damper.






- Remove the noise insulation.

- Push the damper near the upper nut - 1 - above the clutch pedal - A - in direction of - arrow -.






- Remove the nuts - 1 and 2 -.






The upper nut - 1 - is accessible between the relay carrier and steering column trim.

- Remove the bracket - 3 -.

Installing

Install in reverse order of removal. Pay attention to the following:

Replace the self-locking nuts.

Some vehicles have a damper - arrow - on the mounting bracket/clutch pedal.






Vehicles without Knee Airbag

- Install the impact bolster - 1 - and tighten the bolt - 2 - to the tightening specification => [ Tightening Specifications ] Clutch Pedal.






Continuation for All

- Attach the cable guide - 2 - to the steering column.






- Install the footwell vents - 3 -.

Vehicles with a Knee Airbag

- Install the knee airbag bracket and crash bolster.

Continuation for All

- Install the drivers side trim and the cover.

- Press the hose/line assembly - 1 - or plastic line into the master cylinder connection - 4 - with the new seal - 2 - until the securing clip - 3 - engages audibly.






- Pull on the line to make sure it is secure.

- After removing the (3094) bring the return hose back to its original shape.

- Bleed the clutch mechanism. Refer to => [ Clutch System, Bleeding ] Procedures.

- Install the battery.

- Install the engine cover/air filter if it was removed earlier.

Tightening Specifications