Engine, Installing

Engine, Installing

Engine and transmission mount tightening specifications. Refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

Install in reverse order of removal. Note the following:


When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route all lines and wires in their original locations.

• Ensure sufficient clearance to all moving or hot components.

Procedure

- Insert new alignment sleeves for centering the engine and transmission in the cylinder block.

- Engage the intermediate plate at the sealing flange and slide it onto the alignment sleeves - arrows -.






- Grease the input shaft splines lightly with grease for clutch plate splines (G 000 100).

- Inspect and install the clutch and clutch mechanism.

- Make sure there is enough clearance to the subframe and radiator when installing the engine and transmission subassembly.

- Align the engine mount as follows:

• There must be a distance of at least 10 mm - a - between the engine mount bracket - 2 - and right longitudinal member.






• The casting edge on the engine mount bracket - 2 - must be parallel to the engine mount support arm - 1 -.

- Install the pendulum support.

• Engine and transmission mount tightening specifications. Refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

- Install the right and left drive axles.

- Install the exhaust pipe with catalytic converter. Refer to => [ Exhaust Pipe with Catalytic Converters ] Service and Repair.

- Connect the refrigerant lines.

- Install the driveshaft.

- Install the shift mechanism and adjust if necessary.

- Reconnect the hose/line assembly to the clutch slave cylinder.

- Install the noise insulation.

- Install the plenum chamber cover.

- Install the plenum chamber bulkhead.

- Connect the battery and complete the required steps after connecting the battery.

- Fill the coolant. Refer to => [ Coolant, Draining and Filling ] Procedures.

- Connect the vehicle diagnostic tester

- Check all Diagnostic Trouble Code (DTC) memories and erase any faults.

- Perform a road test.

- Perform a vehicle system test and correct any faults.

• If the DTC memory was erased, the readiness code must be generated again. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

Tightening Specifications