FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

With Freewheel, Bosch







With Freewheel, Bosch

Special tools, testers and auxiliary items required

Multi-tooth Adapter (VAS 3400)

Torque Wrench (V.A.G 1332)

Removal

- Remove the generator. Refer to=> [ Generator ] Generator.

- Clamp the generator in a vise at the mounting points.

- Remove the cap from the ribbed belt pulley with freewheel.

- Insert the (VAS 3400) into the ribbed belt pulley with freewheel of the generator using a box wrench (17 mm).

- Insert a M10 multi-point socket - 1 - into the generator shaft.






- Turn the threaded connection to the right while counter-holding it with the box wrench.

- Hold the ribbed belt pulley with freewheel in place by hand and turn it at the generator input shaft until the ribbed belt pulley can be removed with freewheel.

Installation

Installation is performed in the reverse order of removal. Note the following:

- Next, screw the ribbed belt pulley with freewheel by hand onto the generator input shaft to the stop.

The (V.A.G 1332) must be reconfigured for installing the ribbed belt pulley with freewheel as follows:

- Release the insert - 1 - and pull it from the handle - 2 -.






- Turn the handle part - 2 - of the torque wrench 180° and reinsert the socket.

- Set the rotation direction of the torque wrench socket to "left".

- Place an M10 multi-point socket - 1 - into the generator shaft.






- Counter-hold the (VAS 3400) with the box wrench (17 mm).

- Use the (V.A.G 1332) to tighten the ribbed belt pulley with freewheel by turning the generator input shaft to the left.

- Tighten the threaded connection to 80 Nm.