FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Brake Caliper Overview, CII 41







Brake Caliper Overview, CII 41

15 inch from calendar week 32/04






1 - Brake Caliper with Parking Brake Cable Lever

Replace brake caliper if leaking at parking brake cable lever.

Pre-bleed brake caliper after repairing, refer to => [ Brake Caliper, Pre-Bleeding ] Brake Caliper, Pre-Bleeding.

2 - Dust Cap

3 - Bleeder Valve

10 Nm

Apply a thin coat of assembly paste G 052 150 A2 to the threads before screwing in.

4 - Self-Locking Bolt

35 Nm

Replace

When loosening and tightening, counter-hold at guide pin.

5 - Guide Pin with Stepping

Shorter than item 6.

Grease before pulling on protective cap.

6 - Guide Pins

Longer than item 5.

Grease before pulling on protective cap.

7 - Cap

Install on brake carrier and guide pin.

8 - Brake Pad with Damper

Supplied as an assembled replacement part with sufficient grease on guide pins.

If protective caps or guide pins are damaged, install repair kit. Use supplied grease packet to lubricate guide pins.

9 - Cap

Pull onto piston with outer sealing lip.

Removing and Installing, refer to => [ Brake Caliper Piston ] Brake Caliper Piston.

10 - Piston with Automatic Adjustment

Removing and Installing, refer to => [ Brake Caliper Piston ] Brake Caliper Piston.

Apply thin coat of assembly paste G 052 150 A2 to piston before inserting.

11 - Seal

Removing and Installing, refer to => [ Brake Caliper Piston ] Brake Caliper Piston.