FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Belt Pulley, Zexel







Belt Pulley, Zexel






1 A/C Compressor

Zexel

Clean the flange before mounting the ribbed belt pulley.

2 Ribbed Belt Pulley

Loosen and tighten the bolt on the ribbed belt pulley using a commercially available strap wrench (with fabric tape).

3 Circlip

Replace

Install on the proper side, the side with beveled insertion edge faces away from A/C compressor (install flat side facing compressor).

4 Overload Protection

Bolted with to the ribbed belt pulley.

Keeps the ribbed belt pulley from turning when the A/C compressor gets blocked.

Loosen and tighten the bolt on the ribbed belt pulley using a commercially available strap wrench (with fabric tape).

5 Hex Bolt

20 Nm

Replace

Loosen and tighten the bolt on the ribbed belt pulley using a commercially available strap wrench (with fabric tape).

Clean the thread on the A/C compressor shaft of old locking compound before installing.

Install the bolt with locking compound (D 000 600 A2).

6 Hex Socket Head Bolt

5 Nm

Quantity: 3

Remove The Ribbed Belt Pulley

It is not necessary to remove the A/C compressor when replacing the ribbed belt pulley.

Loosen and tighten the bolt on the ribbed belt pulley using a commercially available strap wrench (with fabric tape).

- Remove the ribbed belt.

- Remove the bolts - arrows -.






- Remove the bolt - 1 -.

- Remove the locking ring - 1 -.






- Remove the ribbed belt pulley - 2 - from the A/C compressor.

Installing

Install in reverse order, paying attention to the following:

Clean the thread on the A/C compressor shaft of old locking compound before installing.

Clean the A/C compressor flange before mounting the ribbed belt pulley.

Install the circlip on the proper side, the side with beveled insertion edge faces away from A/C compressor (install flat side facing compressor).

Replace the hex collar bolt - 5 -.