Removal and Replacement

Crankshaft Overview

• The engine is to be secured to the engine lateral bracket (T03001) when performing repair work.






1 Bolt

• 40 Nm + 90° (1/4) additional turn

• Always replace.

• Fully threaded.

• Tighten to 40 Nm (but not any further) to measure the crankshaft radial play.

2 Bearing Cap

• Bearing cap 1: Belt pulley side.

• The tabs on the bearing shells and the cylinder block/bearing caps must align with one another.

3 Bearing Shell, for the Bearing Cap

• Without a lubricating groove.

• Do not interchange used bearing shells (mark them).

4 Crankshaft

• Axial play:

New: 0.07 to 0.21 mm

Wear limit: 0.30 mm

• Measure the radial clearance using Plastigage(R):

New: 0.023 to 0.043 mm

wear limit: 0.07 mm

• Do not rotate the crankshaft when measuring the radial play.

• Crankshaft dimensions, refer to => [ Crankshaft Dimensions ] Specifications.

• Locking the crankshaft, refer to => [ Crankshaft, Locking ] Procedures.

5 Thrust Washers

• For bearing 3.

• The side lubricating grooves face outward.

6 Bearing Shell, for the Cylinder Block

• With a lubricating groove.

• Allocating, refer to => [ Main Bearing Shell, Allocation ] Service and Repair.

• Do not interchange used bearing shells (mark them).

7 Cylinder Block