Output Shaft, 1st to 4th Gears Overview
Output Shaft, 1st to 4th Gears Overview
• Heat he bearing inner race/tapered roller bearing and synchronizer hub to approximately 100 °C (212 °F) using the inductive heat unit (VAS 6414). Wear protective gloves.
• Replace both tapered roller bearings together.
• Adjust the output shaft if it or the tapered roller bearing are being replaced. Refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting.
1 Clutch Housing
2 Oil Deflector Ring
3 Dished Washer
• Removing, refer to => [ Removing the Dished Washer from the Output Shaft ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Installing the Dished Washer onto the Output Shaft ] Output Shaft, 1st to 4th Gears.
4 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller Bearing from the Clutch Housing ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Installing the Outer Race/Tapered Roller Bearing in the Clutch Housing ] Output Shaft, 1st to 4th Gears.
5 Bearing Inner Race/Taper Roller Bearing
• Removing, refer to => [ Removing the Bearing Inner Race/Tapered Roller Bearing on the side of the Clutch Housing ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Installing the Bearing Inner Race/Tapered Roller Bearing on the side of the Clutch Housing ] Output Shaft, 1st to 4th Gears.
6 Output Shaft
• For 1st through 4th gear.
• Adjusting, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting.
7 Needle Bearing
• For 2nd gear.
8 2nd Gear
9 2nd Gear Inner Race
• Replace if there are wear grooves.
• Installed position, refer to => [ Installed Position of the Outer Race, Inner Race and Synchronizer Ring, 2nd Gear ] Output Shaft, 1st to 4th Gears.
10 2nd Gear Outer race
• Check the inner friction surface for wear. Refer to => [ Checking the Inner Contact Surface for Wear on the 1st Gear Outer Ring, the 2nd Gear Outer Ring, and the 3rd Gear Outer Ring ] Output Shaft, 1st to 4th Gears.
• Check the outer friction surface for wear. Refer to => [ Checking the Outer Contact Surface for Wear on the 1st Gear Outer Ring, the 2nd Gear Outer Ring, and the 3rd Gear Outer Ring ] Output Shaft, 1st to 4th Gears.
• Installed position, refer to => [ Installed Position of the Outer Race, Inner Race and Synchronizer Ring, 2nd Gear ] Output Shaft, 1st to 4th Gears.
11 2nd Gear Synchronizer Ring
• Check the inner running surface for grooves and radial wear.
• Installed position, refer to => [ Installed Position of the Outer Race, Inner Race and Synchronizer Ring, 2nd Gear ] Output Shaft, 1st to 4th Gears.
12 Locking Collar with Synchronizer Hub for 1st and 2nd Gears
• After removing the locking ring - item 13 -, remove the 2nd gear. Refer to => [ Removing the Locking Collar and the Synchronizer Hub for 1st and 2nd Gear ] Output Shaft, 1st to 4th Gears.
• Disassembling, refer to => [ Disassembling and Assembling the Locking Collar and the Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Assembling the locking collar/synchronizer hub, refer to => [ Disassembling and Assembling the Locking Collar and the Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears and to=> [ Assembly: Locking Collar/Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Installed position, refer to => [ Installed Position: Locking Collar/Synchronizer Hub for 1st and 2nd Gears ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Heating and Installing the Locking Collar/Synchronizer Hub for 1st and 2nd Gears ] Output Shaft, 1st to 4th Gears.
13 Locking Ring
14 1st Gear Synchronizer Ring
• Check the inner running surface for grooves and radial wear.
• Installed position, refer to => [ Installing the Synchronizer Ring for 1st Gear Outer Race and Inner Race ] Output Shaft, 1st to 4th Gears.
15 1st Gear Outer Race
• Check the inner friction surface for wear. Refer to => [ Checking the Inner Contact Surface for Wear on the 1st Gear Outer Ring, the 2nd Gear Outer Ring, and the 3rd Gear Outer Ring ] Output Shaft, 1st to 4th Gears.
• Check the outer friction surface for wear. Refer to => [ Checking the Outer Contact Surface for Wear on the 1st Gear Outer Ring, the 2nd Gear Outer Ring, and the 3rd Gear Outer Ring ] Output Shaft, 1st to 4th Gears.
• Installed position, refer to => [ Installing the Synchronizer Ring for 1st Gear Outer Race and Inner Race ] Output Shaft, 1st to 4th Gears.
16 1st Gear Inner Race
• Replace if there are wear grooves.
• Installed position, refer to => [ Installing the Synchronizer Ring for 1st Gear Outer Race and Inner Race ] Output Shaft, 1st to 4th Gears.
17 Needle Bearing
• For 1st gear.
18 1st Gear
• Install on the output shaft, refer to => [ Install 1st Gear with Needle Roller Bearing ] Output Shaft, 1st to 4th Gears.
19 Thrust Washer
• For 1st and 4th gears.
• Quantity: 2
• The tab on the thrust washer must fit into the hole in the output shaft.
20 Washer
• Holds the thrust washers - item 19 - in place on the output shaft.
21 Needle Bearing
• For 4th gear.
22 4th Gear
23 4th Gear Synchronizer Ring
• Made from brass or steel.
• Checking for wear, refer to => [ Checking the 4th Gear Synchronizer Ring for Wear ] Output Shaft, 1st to 4th Gears.
24 Locking Collar with Synchronizer Hub for 3rd and 4th Gears
• After removing the locking ring - item 25 -, remove the 4th gear. Refer to => [ Removing the 3rd and 4th Gear Synchronizer Hub/Locking Collar with the 4th Gear ] Output Shaft, 1st to 4th Gears.
• Disassembling, refer to => [ Disassembling and Assembling the Locking Collar and the Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Assembling the locking collar/synchronizer hub, refer to => [ Disassembling and Assembling the Locking Collar and the Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears and to=> [ Assembly: Locking Collar/Synchronizer Hub for 1st, 2nd, 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Installed position: locking collar/synchronizer hub, refer to => [ Installed Position: Locking Collar/Synchronizer Hub for 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Heating and Installing the Synchronizer Hub with Locking Collar for 3rd and 4th Gears ] Output Shaft, 1st to 4th Gears.
25 Locking Ring
26 3rd Gear Synchronizer Ring
• Check the inner running surface for grooves and radial wear.
• Installed position, refer to => [ Installing the Outer Ring Synchronizer Ring and 3rd Gear Inner Ring ] Output Shaft, 1st to 4th Gears.
27 3rd Gear Outer Race
• Check the inner friction surface for wear. Refer to => [ Checking the Inner Contact Surface for Wear on the 1st Gear Outer Ring, the 2nd Gear Outer Ring, and the 3rd Gear Outer Ring ] Output Shaft, 1st to 4th Gears.
• Check the outer friction surface for wear. Refer to => [ Checking the Outer Contact Surface for Wear on the 1st Gear Outer Ring, the 2nd Gear Outer Ring, and the 3rd Gear Outer Ring ] Output Shaft, 1st to 4th Gears.
• Installed position, refer to => [ Installing the Outer Ring Synchronizer Ring and 3rd Gear Inner Ring ] Output Shaft, 1st to 4th Gears.
28 3rd Gear Inner Race
• Replace if there are wear grooves.
• Installed position, refer to => [ Installing the Outer Ring Synchronizer Ring and 3rd Gear Inner Ring ] Output Shaft, 1st to 4th Gears.
29 Needle Bearing
• For 3rd gear.
30 3rd Gear
• Install on the output shaft, refer to => [ Install the 3rd Gear Selector Gear with Needle Bearing ] Output Shaft, 1st to 4th Gears.
31 Bearing Inner Race/Tapered Roller Bearing
• Removing, refer to => [ Remove the Bearing Inner Race/Tapered Roller Bearing on the Side of the Transmission Housing ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Installing the Bearing Inner Race/Tapered Roller Bearing on the Side of the Transmission Housing ] Output Shaft, 1st to 4th Gears.
32 Locking Ring
• Select the correct one when replacing the tapered roller bearing - item 31 - and the output shaft - item 6 -. Refer to => [ Selecting the Locking Ring ] Output Shaft, 1st to 4th Gears.
33 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller Bearing from the Transmission Housing ] Output Shaft, 1st to 4th Gears.
• Installing, refer to => [ Installing the Outer Race/Tapered Roller Bearing into the Transmission Housing ] Output Shaft, 1st to 4th Gears.
34 Adjusting Shim
• To select the correct thickness, refer to => [ Output Shaft, 1st to 4th Gears, Adjusting ] Output Shaft, 1st to 4th Gears, Adjusting.
35 Transmission Housing