FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Ribbed Belt Drive Overview






Ribbed Belt Drive Overview






1 Vibration Damper

With the ribbed belt pulley.

Removing and installing, refer to => [ Vibration Damper ] Service and Repair.

2 O-ring

No replacement part available, part of the bolt.

3 Bolt

150 Nm + an additional 90° (1/4) turn.

Always replace.

Use the counter hold tool (T10355) to loosen and tighten.

4 Ribbed Belt

Check for wear.

Do not kink.

Risk of damaging due to a reversed running direction of a used ribbed belt:

Before removing the ribbed belt, mark the running direction with chalk or a felt tip pen for reinstallation later.

Removing and Installing, refer to => [ Ribbed Belt ] Ribbed Belt.

When installing, make sure it is seated correctly on the pulleys.

5 Ribbed Belt Tensioner

To release the tension on the ribbed belt, pivot with a wrench.

Secure using the locking pin (T10060 A).

Overview, refer to => [ Ribbed Belt Tensioner ].

Removing and installing, refer to => [ Ribbed Belt Tensioner ] Service and Repair.

6 Accessory Bracket

With the oil pressure switch, oil filter and oil cooler.

Removing and installing, refer to => [ Accessory Bracket ] Service and Repair.

Oil filter housing overview, refer to => [ Oil Filter Housing/Accessory Bracket Overview ] Service and Repair.

7 Bolt

10 Nm

8 Generator

9 Bolt

23 Nm

10 Bolt

Always replace.

Tightening sequence and specification, refer to => [ Accessory Bracket Bolt Tightening Sequence and Specification ].

11 Bracket with Idler Roller

For vehicles without Air Conditioning (A/C).

Not available in the US/Canadian market.

12 Bolt

25 Nm

Not available in the US/Canadian market.

13 A/C Compressor

Do not remove or disconnect the refrigerant lines.

14 Bolt

25 Nm

15 Alignment Bushing

For the A/C compressor or bracket with idler roller.

Ribbed Belt Tensioner





1. Ribbed belt tensioner

2. Support

3. Accessory bracket

4. Centering sleeve

5. Bolt


Accessory Bracket Bolt Tightening Sequence and Specification





Special tools, testers and auxiliary items required

Torque wrench (5-50 Nm) (V.A.G 1331)

Procedure

- Position the accessory bracket and then install the bolts - 4 -.

- Tighten the new bolts in three passes in sequence - 1 through 5 -

- Tighten the bolts by hand.

- Tighten the bolts to 20 Nm.

- Tighten the bolts an additional 90° (1/4) turn.