Ribbed Belt Pulley, Denso A/C Compressor

Ribbed Belt Pulley, Denso A/C Compressor

Special tools, testers and auxiliary items required

• Pin Wrench (3212)

Removing

- Remove the noise insulation under the engine.

- Remove the wheel housing liner..

- Remove the shaft cap, refer to => [ (Item 1) Cap ] Ribbed Belt Pulley, Denso A/C Compressor Overview.

- Carefully remove the cover and circlip - A -, for example, with a small screwdriver or needle-nose pliers. Be especially careful that the ribbed belt pulley is not damaged when doing this.

- Hold compressor driveshaft - B - firmly in place using a conventional hex wrench or a socket wrench from Shock absorber set (T10001) (depending on the version of the A/C compressor).

- Loosen the drive plate - C - with the (3212) in the direction of arrow - E - (tightening specification 35 Nm).

- Remove drive plate - C -.






- Remove locking ring - A -.






- Remove the spacer plate.

- Remove the ribbed belt pulley - B - and bearings from the A/C compressor.

Installing

• Remove locking ring - A -.

• Clean A/C compressor flange before sliding on ribbed belt pulley.

• When installing locking ring - A -, note that it cannot be bent open more than is necessary for installation.






- Install the ribbed belt pulley - B -.

- Insert circlip - A - on correct side, the side with beveled insertion edge - C - faces away from A/C compressor (install flat side facing A/C compressor).

- Insert rubber elements - D - in belt pulley - B - according to illustration.

• When installing drive plate, coat the rubber element - D - lightly, for example, with tire mounting paste or soap solution (as sliding compound).

- Insert drive plate - C - far enough into rubber elements - D - until it contacts A/C compressor shaft - B -.

- Screw drive plate - C - onto compressor shaft - F - by rotating in direction of arrow - B -.






- Install the cover and the locking ring - A -, refer to item 2 => [ (Item 2) Cover With Locking Ring ] Ribbed Belt Pulley, Denso A/C Compressor Overview.

- Install the shaft cap, refer to item 1 => [ (Item 1) Cap ] Ribbed Belt Pulley, Denso A/C Compressor Overview.