Small Coolant Pipe

Small Coolant Pipe

Special tools, testers and auxiliary items required

• Torque Wrench (V.A.G 1783)

• Drip Tray for VAS 6100 (VAS 6208)

• Hose Clip Pliers (VAS 6362)

Removing

- Drain the coolant. Refer to => [ Coolant, Draining and Filling ] Service and Repair.

- Remove the air filter housing. Refer to => [ Air Filter Housing ] Air Filter Housing.

- Loosen the hose clamp - 2 -.






- Remove the bolt - 4 -.

- Disconnect electrical connector - arrow -.

- Remove the bolt - 1 - and remove the charge air pipe downward.

- Remove the bolts - arrows - and remove the electrical connectors - 1 through 3 - from the bracket.






- Free up the wiring harness on the small coolant pipe - arrow -.






- Remove the bolts - 2 and 3 -.

- Disconnect the small coolant pipe from the coolant pump and from the coolant hoses - 1 and 4 -.

Installing

• Tightening specifications, refer to => [ Coolant Pipes Overview ] Coolant Pipes Overview.

Install in reverse order of removal. Note the following:

• Replace the O-ring.

• Only use approved clamps for hose connections. Refer to the Parts Catalog.

- Install the charge air hose. Refer to => [ Charge Air Hose, Disconnecting and Connecting ] Charge Air Hose, Disconnecting and Connecting.

- Check the coolant level. Refer to => [ Coolant, Draining and Filling ] Service and Repair.