FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Noise Insulation and Roof Reinforcement







Noise Insulation and Roof Reinforcement

Removing

- Remove headliner. Refer to => [ Headliner ] Headliner.






- Cut the roof insulation/reinforcements - 1 - into strips approximately 6 cm wide - 4 - with a carpet knife, moving in the direction of travel.

- Remove the strips - 4 - from the roof.

- Remove any remaining adhesive - 3 - using electric cutter (V.A.G 1561 A) and cutting blade (V.A.G 1561/20) - 3 -.

If paint structure was damaged while removing roof insulation/reinforcements, paint damage must be repaired.

Installation

Processing instructions of adhesive must be observed when installing roof insulation/reinforcements.

- Apply 1K assembly adhesive (D 190 MKD A3) on the noise insulation/roof reinforcements using hand cartridge gun (V.A.G 1628) - 1 -.






- Apply the 1K assembly adhesive in beads according to the following dimensions:

Dimension - a - = 30 mm

Dimension - b - = 80 mm

Dimension - c - = 50 mm

Dimension - d - = 40 mm

Dimension - e - = 25 mm

Dimension - f - = 45 mm

Dimension - g - = 25 mm

- From inside the vehicle, press the noise insulation/roof reinforcements onto the roof over the entire surface.