FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

3.6L






Generator

When disconnecting and connecting the battery, always perform the work procedure as described in the repair information. Refer to => [ Battery, Disconnecting and Connecting ] Service and Repair. Not adhering to sequence will result in the deactivation of Main Battery Switch -E74- and subsequent damage to electrical system components.

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331)

Removal

- Disconnect battery. Refer to => [ Battery, Disconnecting and Connecting ] Service and Repair.

- Remove the ribbed belt.

- Remove the DF lead connector - 1 -.






- Pry off the cap - 2 -.

- Remove the nut - arrow - and disconnect the B+ wire from the generator.






- Remove the bolts - arrows - and the tensioning roller.






- Remove the bolt - arrows - and take the generator out of the vehicle.






Installation

Install in reverse order of removal. Note the following:

- Remove the threaded bushings - A - from the generator housing approximately 4 mm in - direction of arrow -.






- Tighten the threaded connections to the tightening specification given in the overview. Refer to => [ Generator Overview ] Generator Overview.

- Connect battery. Refer to => [ Battery, Disconnecting and Connecting ] Service and Repair.

- Start engine and check belt routing.