Clutch System Component Overviews
Clutch System Component Overviews
• Obtain the anti-theft code for the radio before disconnecting the battery.
• Turn off the ignition and disconnect the battery ground cable.
• When connecting the battery
• Lubricate the all bearing and contact surfaces with grease.
• For the correct grease.
I - => [ Clutch Pedal ]
II - => [ Hydraulics ]
III - Hydraulics, Right Hand Drive (RHD) (Does not apply to the US/Canadian market)
Clutch Pedal
1 Bulkhead
• With a mount for the bracket.
2 Gasket
• Always replace
• Between the bracket and the bulkhead.
• Self-adhesive
• Attached to the bracket.
3 Mounting Bracket
• For the clutch pedal mounting.
• Some equipment versions have a sound absorber, refer to => [ Bracket with Sound Absorber ].
• Removing and installing, refer to => [ Mounting Bracket ] Mounting Bracket.
4 Bolt
5 Over-Center Spring
• Removing and installing, refer to => [ Over-Center Spring ] Over-Center Spring.
6 Bushing
7 Pin
8 Clutch Pedal
• Removing and installing, refer to => [ Clutch Pedal ] Service and Repair.
9 Mount
• When removing and installing, separate the clutch master cylinder from, the clutch pedal using the pliers (T10005). Refer to => [ Clutch Pedal ] Service and Repair.
10 Gasket
• Always replace.
• Between the master cylinder and the bracket.
11 Master Cylinder
• Remove and install after removing the bracket. Refer to => [ Master Cylinder ] Master Cylinder.
12 Clutch Position Sensor (G476)
• Removing and installing, refer to => [ Clutch Position Sensor (G476) ] Service and Repair.
• Can be checked in "Guided Fault Finding" using the vehicle diagnostic, testing and information system (VAS 5051).
13 Circlip
• To remove and install the hose/line assembly or pipe, pull the clip all the way out.
14 Supply Hose
15 Nut, Self Locking
• 25 Nm
• Always replace
• Quantity: 3
• For the bracket to the bulkhead.
16 Nut
• 25 Nm
• Always replace
17 Jounce Bumper
• For the clutch pedal
Bracket with Sound Absorber
Sound absorber - arrow -,
Hydraulics
1 Brake Fluid Reservoir
2 Seal
• The seals must be inside the supply hose.
3 Supply Hose
4 Master Cylinder
• Removing and installing, refer to => [ Master Cylinder ] Master Cylinder.
5 Circlip
• To remove and install the line, pull the clip out to the stop.
6 Seal/O-ring
• Installed on the line connection.
• Install using brake fluid.
• Seal/O-ring design, refer to => [ Sea/O-ring for the Hose/Line Assembly
or Pipe ].
7 Mounting
• To remove and install, disconnect the master cylinder from the clutch pedal. Refer to => [ Clutch Pedal ] Service and Repair.
8 Clutch Pedal
• Removing and installing, refer to => [ Clutch Pedal ] Service and Repair.
9 Nut, Self Locking
• See - item 15 - in => [ Clutch Pedal ].
10 Pipe
• To remove the pipe, the battery and battery tray need to be removed.
11 Clip
• Attached to the body.
12 Seal/O-ring
• Installed on the line connection.
• Install using brake fluid.
• Seal/O-ring design, refer to => [ Sea/O-ring for the Hose/Line Assembly
or Pipe ].
13 Breather Assembly
14 Seal/O-ring
• Installed on the line connection.
• Install using brake fluid.
• Seal/O-ring design, refer to => [ Sea/O-ring for the Hose/Line Assembly
or Pipe ].
15 Circlip
• To remove and install the line and the breather, pull the clip out to the stop.
16 Vent Valve
• Clutch system, bleeding. Refer to => [ Clutch System, Bleeding ] Clutch System, Bleeding.
17 Cap
18 Clutch Slave Cylinder
• The gasket can only be replaced when the transmission is removed.
• Removing and installing, refer to=> [ Clutch Release Mechanism Overview ] Clutch Release Mechanism Overview.
19 Transmission
Sea/O-ring for the Hose/Line Assembly or Pipe
• The seal/O-ring must be installed in the groove - arrows 1 and 3 -.