Hydraulic Hose: Service and Repair

Clutch Mechanism Line

Special tools, testers and auxiliary items required

• Hose Clamps Up to 25 mm Dia. (3094)

Removing

- Remove the air filter housing.

- Remove the battery and the battery tray.

• For removing the battery and battery tray.

• While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or with the transmission below. If it does, clean the area thoroughly.

- Clamp off the supply hose to the master cylinder using the hose clamp up to 25 mm dia. (3094).






Remove the line - 1 - from the clutch master cylinder as follows:

- Pull out the clip - 3 - with a screwdriver and remove the line - 1 - and O-ring - 2 -.







Do not press the clutch pedal after removing the line.

Remove the line - 4 - from the breather assembly - 1 - as follows:

- Remove the clip - 2 - with a screwdriver or a pointed tool and remove the line - 4 - with O-ring - 3 - from the breather assembly - 1 -.






Installing

Install in reverse order of removal. Note the following:

- Press in the hose/line assembly or line - 1 - with new O-ring - 2 - on the master cylinder connection - 4 - until the clip - 3 - engages.






- Pull on the line to make sure it is tight.

- Press the line with O-ring - 3 - into the breather assembly until the secure clip engages.






- Pull on the line to make sure it is tight.

- Bleed the clutch system. Refer to => [ Clutch System, Bleeding ] Clutch System, Bleeding.

- Install the battery tray and the battery.

- Install the air filter housing.