Steering Column Switch Base Carrier, Kostal

Steering Column Switch Base Carrier, Kostal

Special tools, testers and auxiliary items required

• Angled Hand Drill

• Torque Wrench (V.A.G 1410)


Follow the specified sequence when removing and installing steering column switch components. Refer to => [ Steering Column Switch Components, Removal and Installation Sequence ] Steering Column Switch Components, Removal and Installation Sequence.

Removing

• The shear bolts - 1 - on the Electronic steering column lock control module (J764) - 4 - must be drilled out in order to remove the steering column switch base - 3 -. New shear bolts will be needed later for installing.







• Before drilling out shear bolts, always ensure all components secured to base carrier are removed beforehand.

• By drilling out, drill shavings can reach the neighboring components, which can lead to damage and / or malfunctions!

• When removing steering column switch components, observe specified sequence. Refer to => [ Steering Column Switch Components, Removal and Installation Sequence ] Steering Column Switch Components, Removal and Installation Sequence.


Follow the procedure in the repair information when disconnecting and connecting the battery. Refer to => [ Steering Column Switch Components, Removal and Installation Sequence ] Steering Column Switch Components, Removal and Installation Sequence.

Removing

- Disconnect the battery. Refer to => [ Battery, Disconnecting ] Battery, Disconnecting.

- Remove all components secured to the base carrier in the specified sequence. Refer to => [ Steering Column Switch Components, Removal and Installation Sequence ] Steering Column Switch Components, Removal and Installation Sequence.

After components secured to base carrier have been removed, the base carrier can be removed:

- Drill out the shear bolts - 1 - on the electronic steering column lock control module - 4 -.






• Bolts M8 - 1 -, core hole diameter 6.8 mm.

- Disconnect the connector - 2 - on the back of the electronic steering column lock control module - 4 - and then remove the control module together with the steering column switch base carrier - 3 - from the steering column.

- Open the retainers - arrows - on the steering column switch base carrier and then remove the base carrier - 1 - from the electronic steering column lock control module - 2 -.






Installing

- Install the steering column switch base carrier - 1 - on the electronic steering column lock control module - 2 -.






- Slide the steering column combination switch (E595) onto the steering column switch base carrier and install the lower bolt.

- Slide the electronic steering column lock control module (J764) , the steering column switch base carrier and the steering column combination switch (E595) all the way onto the steering column and align them with the threaded holes.

- Attach the electronic steering column lock control module - 4 - to the steering column using new shear bolts - 1 -.






- Tighten new shear bolts - 1 - until bolt heads shear off.

- Install all components in reverse order of removal.

• Code the new electronic steering column lock control module after installing. Refer to => [ Electronic Steering Column Lock Control Module (J764), With KESSY, Coding ] Electronic Steering Column Lock Control Module (J764), With KESSY, Coding.