5.0L TDI

Free-Wheel Belt Pulley

Special tools, testers and auxiliary items required

• Torque Wrench (V.A.G 1332)

• Multi-Point Adapter (VAS 3400)

Removal

- Remove generator. Refer to=> [ Generator with Torsion Elastic Clutch ] Generator with Torsion Elastic Clutch or => [ Generator ] Generator.

- Tighten the generator in a vise at the attachment points.

Insert (VAS 3400) - 1 - in generator freewheel pulley - 2 - using open end wrench 17 mm. Then, insert a multi-point socket insert M10 - 3 - into the generator shaft.






- Loosen the threaded connection by rotating clockwise, while counter holding with the box-end wrench.

- Hold free in place by hand and turn at generator driveshaft until the free can be removed.

Installation

Install in reverse order of removal. Note the following:

- First screw one-way clutch on generator driveshaft by hand until limit stop.

Torque wrench must be re-assembled for installing free as follows:

- Release the insert - 1 - and pull it from the handle - 2 -.






- Rotate the handle - 2 - of the torque wrench 180 degrees and re-insert the bit.

- Set the rotation direction of the torque wrench bit to "left."

- Counterhold (VAS 3400) - 1 - using open end wrench 17 mm and tighten free by turning generator driveshaft toward left using torque wrench - 2 -. The tightening specification is 80 Nm.






- Tighten one-way clutch to generator shaft threaded connection to 80 Nm.