FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Cooling System






Cooling System

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route all lines and wires in their original locations.

To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

When the engine is warm the cooling system is under pressure. If necessary, release pressure before beginning repair work.

Hoses are secured with spring type clips. In cases of repair only use spring type clips.

The spring type clip pliers (VAS 5024A) are recommended for installing spring type clips.

When installing coolant hoses, make sure they are free of stress and do not come into contact with other components (observe the marks on the coolant connections and hoses).

Perform a cooling system leak test using cooling system tester (V.A.G 1274), adapter (V.A.G 1274/8) and adapter (V.A.G 1274/9).

Perform a cooling system leak test using cooling system tester (V.A.G 1274) and adapter (V.A.G 1274/8) and adapter (V.A.G 1274/9).