Left Coolant Pipe
Left Coolant Pipe
Special tools, testers and auxiliary items required
• Spanner Wrench (3212)
• Hose Clip Pliers (V.A.G 1921)
Removing
- Remove the Air Conditioning (A/C) compressor.
- Disconnect the electrical connector - 3 -.
- Remove the bolts - 1 and 2 - , remove the throttle valve control module (J338) from the intake tube.
- Using (3212), counter hold the pulley in order remove the bolts - arrows - and remove the power steering pump pulley.
- Remove the power steering pump bolts - 1 and 2 -.
- Remove the power steering pump and secure it upward.
- Remove the oil dipstick guide tube bolt - 2 -.
- Remove the ribbed belt tensioner bolt - 1 -.
- Drain the coolant. Refer to => [ Draining and Filling ] Draining and Filling.
- Loosen the clamp - 1 - and remove the coolant hose from the left coolant pipe.
- Remove the bolts - 4 - and - arrows - and remove the accessory bracket.
- Loosen the clamp - 3 - and remove the coolant hose from the left coolant pipe.
- Remove the bolt - 2 - and remove the left coolant pipe from the bracket.
Installing
Installation is performed in reverse order of removal, noting the following:
Tightening specifications, refer to => [ Coolant Pipes Overview ] Description and Operation.
• Replace the seal and O-ring.
• Secure all hose connections using hose clamps appropriate for the model type, refer to the parts catalog.
- Clean or smooth the seal and O-ring sealing surfaces.
- Lubricate the seal and O-ring with coolant and then mount them on the coolant pipe.
- Install the accessory bracket and belt tensioner. Refer to => [ Ribbed Belt Drive Overview ] Ribbed Belt Drive Overview.
- Install the oil dipstick guide tube - item 22 -=> [ Oil Dipstick Guide Tube ] Upper Oil Pan Overview.
- Install the power steering pump.
- Install the throttle valve control module. Refer to => [ Intake Manifold Overview ] Description and Operation.
- Install the A/C compressor.
- Fill the cooling system. Refer to => [ Draining and Filling ] Draining and Filling.