3rd and 4th Gear Output Shaft Overview
3rd and 4th Gear Output Shaft Overview
Disassembly and assembly, refer to => [ 3rd and 4th Gear Output Shaft ] 3rd and 4th Gear Output Shaft.
• The output shaft is not available as a replacement part.
• When installing the tapered roller bearing, install new shims which have the same thickness as the previous shims.
1 Clutch Housing
2 Adjusting Shim
• Pay attention to the thickness.
• Will get damaged when being removed, always replace.
3 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller
Bearing from the Clutch Housing ] 3rd and 4th Gear Output Shaft.
• Installing, refer to => [ Installing the Outer Race/Tapered Roller
Bearing in the Clutch Housing ] 3rd and 4th Gear Output Shaft.
4 Inner Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Inner Race/Tapered Roller
Bearing in the Clutch Housing ] 3rd and 4th Gear Output Shaft.
• Installing, refer to => [ Installing the Inner Race/Tapered Roller
Bearing in the Clutch Housing ] 3rd and 4th Gear Output Shaft.
5 Output Shaft
• For 3rd and 4th gear.
6 Needle Bearing
• For 4th gear.
7 4th Gear
8 Synchronizer Ring
• (Inner race for 4th gear)
• Checking for wear, refer to => [ Checking the 3rd and 4th Gear Inner
Race for Wear ] 3rd and 4th Gear Output Shaft.
• Check for scoring.
• Installed position, refer to => [ Installed Position of the Outer Race,
Inner Race and Synchronizer Ring, 4th Gear ] 3rd and 4th Gear Output Shaft.
9 Outer Race for 4th Gear
• Replace if there are grooves or scoring.
• Installed position, refer to => [ Installed Position of the Outer Race,
Inner Race and Synchronizer Ring, 4th Gear ] 3rd and 4th Gear Output Shaft.
• Install on the synchronizer ring - 8 -.
10 4th Gear Synchronizer Ring
• Checking for wear, refer to => [ Checking the 3rd and 4th Gear Synchronizing
Rings for Wear ] 3rd and 4th Gear Output Shaft.
• Installed position, refer to => [ Installed Position of the Outer Race,
Inner Race and Synchronizer Ring, 4th Gear ] 3rd and 4th Gear Output Shaft.
11 Locking Sleeve with Synchronizer Hub for 3rd and 4th Gears
• After removing locking ring - 12 -, remove with the 4th gear. Refer to => [ Removing the 3rd and 4th Gear Locking
Collar/Synchronizer Hubs and the 4th Gear ] 3rd and 4th Gear Output Shaft.
• Disassembling and assembling, refer to => [ Disassembling and Assembling the Locking
Collar and Synchronizer Hub for 3rd/4th Gears ] 3rd and 4th Gear Output Shaft.
• Assembling locking collar/synchronizer hub, refer to => [ Assembling the Locking Collar/Synchronizer
Hub for 3rd and 4th Gears ] 3rd and 4th Gear Output Shaft.
• Installed position, refer to => [ Installed Position: Locking Collar/Synchronizer
Hub for 3rd and 4th Gears ] 3rd and 4th Gear Output Shaft.
• Installing, refer to => [ Installing the Locking Collar/Synchronizer
Hub for 3rd and 4th Gears ] 3rd and 4th Gear Output Shaft.
12 Locking Ring
13 Needle Bearing
• For 3rd gear.
14 3rd Gear Synchronizer Ring
• Checking for wear, refer to => [ Checking the 3rd and 4th Gear Synchronizing
Rings for Wear ] 3rd and 4th Gear Output Shaft.
• Insert it so that the holes engage into engagement pieces of locking collar - 11 -.
15 3rd Gear Outer Race
• Replace if there are grooves or scoring.
• Installed position, refer to => [ Installed Position: 3rd Gear Outer Race ] 3rd and 4th Gear Output Shaft.
• Insert into synchronizer ring - 14 -.
16 Synchronizer Ring
• (3rd gear inner race)
• Installed position, refer to => [ Installed Position: Synchronizer Ring (3rd Gear Inner Race) ] 3rd and 4th Gear Output Shaft.
• Checking for wear, refer to => [ Checking the 3rd and 4th Gear Inner
Race for Wear ] 3rd and 4th Gear Output Shaft.
• Check for scoring.
17 3rd Gear
• Installed position, refer to => [ Installed Position: 3rd Gear ] 3rd and 4th Gear Output Shaft.
18 5th Gear
• Removing with the 3rd gear, refer to => [ Removing the 5th and 3rd Gears ] 3rd and 4th Gear Output Shaft.
• Installing, refer to => [ Installing the 5th Gear ] 3rd and 4th Gear Output Shaft.
19 6th Gear
• Removing, refer to => [ Removing 6th Gear ] 3rd and 4th Gear Output Shaft.
• Installing, refer to => [ Installing the 6th Gear ] 3rd and 4th Gear Output Shaft.
20 Locking Ring
21 Inner Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Inner Race/Tapered Roller
Bearing inside the Transmission Housing ] 3rd and 4th Gear Output Shaft.
• Installing, refer to => [ Installing the Inner Race/Tapered Roller
Bearing inside the Transmission Housing ] 3rd and 4th Gear Output Shaft.
22 Outer Race/Tapered Roller Bearing
• Removing, refer to => [ Removing the Outer Race/Tapered Roller
Bearing from the Transmission Housing ] 3rd and 4th Gear Output Shaft.
• Installing, refer to => [ Installing the Outer Race/Tapered Roller
Bearing into the Transmission Housing ] 3rd and 4th Gear Output Shaft.
23 Adjusting Shim
• Pay attention to the thickness.
• Will get damaged when being removed, always replace.
24 Transmission Housing