FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removing







Removing

Special tools, testers and auxiliary items required

Spot welder (Inverter) (VAS 6238 A)

Accessory kit for spot welder (VAS 6238/1 A)

Spot welder (Inverter) (VAS 6239)

Spot welder (Inverter) (VAS 6249)


Observe safety precautions.






1 Plenum chamber

2 Front wheel housing

3 Wheel housing reinforcement

4 Bar piece

5 Bulk head with suspension strut mounting

Wheel housing longitudinal member and upper longitudinal member already removed






- Loosen the wheel housing reinforcement original joint - 2 - leading to the wheel housing - 1 -.

The separating cuts shown may be used, depending on the damage.






1 Partial replacement plenum chamber

2 Partial replacement bar piece

3 Partial replacement wheel housing

4 Partial replacement longitudinal member cover plate

5 Partial replacement longitudinal member cover plate

6 Partial replacement front longitudinal member

7 Partial replacement front longitudinal member

8 Partial replacement front longitudinal member cover plate






- Disconnect the plenum chamber original joint - 1 - to the bulk head - 5 -.

With the separating cut - 4 -, a partial replacement of the plenum chamber is possible.

- Perform the separating cut on the replacement bar - 3 - as illustrated.

Dimension - a - = 100 mm

- Remove the bar piece original joint - 3 - leading to the bulk head - 5 - and to the front wheel housing - 2 -.

- Remove the wheel housing reinforcement original joint - 2 -.






- Remove the wheel housing original joint leading to the longitudinal member cover place the to the bulk head.

Partial replacement is possible with the separating cut - 1 -.






- Remove residual material.