Drive Axle With Triple Roller Joint AAR 2000 Assembly Overview

Drive Axle with Triple Roller Joint AAR 2000 Assembly Overview





1 Self-locking 12 point nut

• Tightening => [ Tightening Specifications ] Drive Axle with CV Joint and Triple Roller Joints AAR 2000 and AAR 2900.

• Remove any corrosion in the threads of outer joint before threading nut on.

2 Outer CV joint

• Replace only as complete unit

• Removing => [ Removing outer constant velocity joint ] Drive Axle With CV Joint

• Installing: Drive onto shaft using plastic hammer, until expanded securing ring contracts

• Checking => [ Outer CV Joint ] Outer CV Joint.

• Greasing Drive Axle With Triple Roller Joint AAR 2000

3 Circlip

• insert in groove on shaft

4 Thrust washer

• Installed position => [ Installation position of spring washer and
of thrust washer at outer joint ] Drive Axle With CV Joint

5 Dished washer

• Large dia. (concave side) rests against thrust washer

6 Clamp

• Always replace after removal

• Tension using CV joint boot clamp tool (V.A.G 1682 ) => [ Tension the clamp on outer joint ] Drive Axle With CV Joint

7 CV boot

• Check for tears and scuffing

8 Clamp

• Always replace after removal

• Tightening => [ Tightening clamp on inner joint/small diameter ] Drive Axle With CV Joint

9 Axle shaft

10 CV boot for triple roller joint

• Check for tears and scuffing

11 Clamp

For triple roller joint

• Always replace after removal

• Tensioning => [ Tighten clamp using. ] Drive Axle With Triple Roller Joint AAR 2000.

12 Socket head bolt

• Tightening specification => [ Drive Axle ] Front Suspension.

13 Backing plate

Only installed on joints with dia. 108 mm

14 Joint piece

15 Triple roller star with rollers

Chamfer - arrow - faces splines of axle shaft

16 Circlip

• Always replace

17 Sealing ring

• Always replace

18 Cover

• Always replace