FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Crankshaft, Locking






Crankshaft, Locking

Special tools, testers and auxiliary items required

Torque wrench (5-50 Nm) (VAG 1331)

Crankshaft adapter (T03003)

Locking pin (T40069)

Locking the crankshaft for checking/adjusting valve timing. Refer to => [ Crankshaft, Locking to Check/Adjust Valve Timing ] Crankshaft, Locking to Check/Adjust Valve Timing.

Procedure

- Remove the noise insulation.

- Remove the front part of the right front wheel housing liner.

- Install the (T03003) onto the crankshaft pulley/vibration damper.





(T03003) can only be installed correctly in one position.

- Rotate the crankshaft in the direction of engine rotation - arrow - far enough until arrow - A - on the (T03003) points downward vertically, relative to the engine axis.

This position corresponds approximately to the Top Dead Center (TDC) position of the crankshaft at cylinder 5.

With the engine removed, the TDC marking can also be seen on the belt pulley and belt pulley side sealing flange. Notches - A and B - must align.





- Remove the locking bolt - 1 - from the rear of the cylinder block.





- Look through the threaded hole and check whether the bore - 2 - in the crankshaft aligns with the threaded hole.

Use a mirror to do so.

- Rotate the crankshaft slightly if necessary.

- If the holes align, install the (T40069) completely into the threaded hole and tighten it to 10 Nm.

- Check whether the crankshaft can be rotated.

After Disassembly and Assembly Work

- Remove the (T40069) and install the locking bolt - 1 - to the cylinder block.





The rest of the installation follows the reverse of the removal procedures.

Tightening Specifications