Clutch Release Mechanism Assembly Overview

Clutch Release Mechanism Assembly Overview





1 Transmission

2 Ball stud, 25 Nm

3 Seal for input shaft

• Replace => [ (Item 12) Guide sleeve ] Transmission and Clutch Housing Assembly Overview

4 Guide sleeve

• With vulcanized O-ring

• If O-ring is damaged, replace O-ring and guide sleeve together

• Lubricate guide sleeve with MoS2 grease in area of release bearing

5 Retaining spring

• Secure to clutch release lever

6 Securing bolt, 20 Nm

7 Clutch release lever

• Remove and install along with release bearing => [ Release Bearing, Removing and Installing ] Clutch Release Mechanism

• Lubricate contact area at ball stud with MoS2 grease

8 Release bearing

• Do not wash bearing, only wipe off

• Replace noisy bearings

• Removing from clutch release lever and inserting into clutch release lever => [ Release Bearing, Removing and Installing ] Clutch Release Mechanism

• Lubricate contact area at release lever with MoS2 grease

9 Bolt with collar, 20 Nm

10 Clutch slave cylinder

• Removing and installing => [ Slave Cylinder ] Service and Repair.

11 Plunger

• Lubricate end of plunger with MoS2 grease

12 Assembly bolt

• Secures clutch release lever when installing transmission

• Remove after transmission is installed

• If assembly bolt => [ (Item 12) Assembly bolt ] is not present, M8 x 35 bolt can be used.