Engine and Transmission Mount, Adjusting
Engine and Transmission Mount, Adjusting
Special tools, testers and auxiliary items required
• Engine Support Bridge (10-222 A)
• Engine Support Adapter (10-222 A/3)
• Adapter (10-222 A/13)
• Adapter (10-222 A/18)
• Torque Wrench (5-50 Nm) (V.A.G 1331)
• Hose Clip Pliers (VAS 6362)
Procedure
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:
• Route all lines and wires in their original locations.
• For example, fuel lines, hydraulic lines, Evaporative Emission (EVAP), coolant, refrigerant, brake fluid and vacuum lines.
• Ensure sufficient clearance to all moving or hot components.
- Remove the engine cover. Refer to => [ Engine Cover ] Engine Cover.
- Remove the air filter housing. Refer to => [ Air Filter Housing ] Air Filter Housing.
- Remove the intake tube between the Mass Airflow (MAF) sensor (G70) and intake duct. Loosen the hose clips using hose clip pliers (VAS 6362).
Electronic components could be destroyed when the battery is disconnected:
• Follow the required steps when disconnecting the battery.
- Turn off the ignition and disconnect the ground cable - arrow - from the battery.
- Remove the battery, battery tray bolts - arrows - and tray.
- Remove the auxiliary fuel pump (V393) (the fuel lines remain connected). Refer to => [ (In-Line Electric Fuel Pump) ] Auxiliary Fuel Pump (V393) (In-Line Electric Fuel Pump).
Jetta from MY 05 through 10, Jetta SportWagen (US)/Jetta Wagon (Canada) for MY 09 and Jetta SportWagen (US)/Golf Wagon (Canada) from MY 10:
- Install the engine support bridge (10-222 A) with the necessary adapters as shown and support the engine in the installed position.
Jetta from MY 11:
Special tools, testers and auxiliary items required
• - 1 - engine support bridge (10-222 A)
• - 2 - engine support bridge (T40091/1)
• - 3 - Adapter (10-222 A/18)
• - 4 - Engine support adapter (10-222 A/3)
• - 5 - Adapter (10-222 A/31-4)
• - 6 - Adapter (10-222 A/31-3)
• - 7 - Adapter (10-222 A/31-2)
• - 8 - Adapter (10-222 A/31-1)
• - 9 - Adapter (10-222 A/18)
- Install the engine support bridge (10-222 A) with the necessary adapters as shown and support the engine in the installed position.
Continuation for All Vehicles:
• The engine mount bolts may only be loosened when the engine is supported using the engine support bridge (10-222 A).
- Replace the engine mount bolts - arrows - one after the other (if not already done) and tighten them by hand.
Vehicles with a Manual Transmission:
- Replace the transmission mount bolts - arrows - one after the other (if not already done) and tighten them by hand.
Vehicles with a Dual Shift Gearbox (DSG):
- Replace the transmission mount bolts - arrows - one after the other (if not already done) and tighten them by hand.
Continuation for All Vehicles:
- Loosen the left and right engine/transmission mount to bracket bolts approximately 2 turns.
• There must be a distance of at least 10 mm - a - between the engine mount bracket and right longitudinal member.
• The casting edge on the engine mount bracket - 2 - must be parallel to the engine mount support arm - 1 -.
Vehicles with a Manual Transmission:
- On the transmission side, the edges on the transmission mount bracket - 1 - and transmission mount - 2 - are parallel.
• Dimension - x - same size on both sides of the bracket.
Vehicles with a DSG:
- On the transmission side, the edges on the transmission mount support arm - 1 - and transmission mount - 2 - are parallel.
• Dimension - x - same size on both sides of the bracket.
Continuation for All Vehicles:
- Tighten the engine/transmission mount to bracket bolts.
• Tightening specifications, refer to => [ Engine and Transmission Mount Overview ] Engine and Transmission Mount Overview.
Further installation is performed in reverse order. When doing this note the following:
• Make sure the fuel lines are securely fastened.
• Do not interchange the supply and return lines (return line is blue or has a blue mark, supply line is black).
- Observe the notes after connecting the battery.