Shift Mechanism
Shift Mechanism
Removing
Special tools, testers and auxiliary items required
• Torque Wrench (5-50 Nm) (V.A.G 1331)
- First check whether a coded radio is installed. If so, obtain the anti-theft code.
- Turn off the ignition and disconnect the battery ground cable.
- Remove the shift knob, boot and cover. Refer to => [ Shift Knob, Boot and Cover ] Shift Knob, Boot and Cover.
Rabbit for Model Years (MY) 2006-2009
- Remove the foot well trim panel from the center console and the ashtray or storage compartment and then remove the center console.
Golf from MY 2010
- Remove the ashtray or storage compartment from the center console.
The foot well rear channel is located above the bracket for the center console on some vehicles:
- Remove the foot well rear channel.
- Remove the center console mounting bracket nut.
- Remove the shift housing nuts. Refer to => [ Remove the shift housing nuts. ].
- Lower the shift housing.
• If it is not possible to lower the shift housing, then the nuts on the shift housing are located under the bracket on the center console.
• It will be necessary to remove the bracket from the center console.
Continuation for all Vehicles
- If present, remove the interior monitoring sensor (G273) from rear nuts.
Remove the shift housing nuts - arrows -.
- Remove the shift cable lock washer - 3 - from the transmission shift lever - 1 -.
- Remove the shift cable from the pin.
With a Metal Relay Lever
- Remove the selector cable lock washer - 4 - from the relay lever - 2 -.
- Remove the selector cable from the pin.
With a Plastic Relay Lever
Disconnect the Cable Retainer from the Selector Cable
- Pull the locking mechanism all the way forward in the - direction of arrow 1 - and then unlock it to the left in the - direction of arrow 2 -.
- Press the relay lever forward, in the - direction of arrow 3 -.
- Remove the relay lever with the cable retainer. Refer to => [ Plastic Relay Lever ] Plastic Relay Lever.
Continuation for all Shift Mechanisms
- Remove the cable bracket bolts - arrows - and bracket from the transmission. Unclip the hose/line assembly - A - from the bracket - B - beforehand, if necessary.
- Remove the noise insulation.
- Remove the tunnel bridges.
- Separate the front exhaust system at the double clamp and remove the suspended mount from the subframe.
- Remove the underbody trim.
- Pivot the shift housing downward and remove it with the cables.
Installing
Installation is performed in the reverse order of removal while observing the following:
- Align the shift housing so that it is parallel to the body.
• The distance on both sides to the body must be equal.
For tightening the shift housing nut, see - item 26 - in => [ Shift Lever and Housing, through 10.06 ] Shift Mechanism Overviews or - item 16 - in => [ Shift Lever and Housing, from 11.06 ] Shift Mechanism Overviews.
- Route the cables - 1 - from the shift mechanism - 2 - to the transmission as follows:
• After the cables cross each other diagonally - arrow -, they must run parallel to each other up to the cable bracket on the transmission.
• Make sure the cable tie - arrow - for attaching the cables is installed correctly. Installed position, refer to => [ Cable Tie Installed Location ] Shift Mechanism Overviews.
• The cables must be routed inside the depression in the heat shield - 3 -.
A clip - A - holds the cables to the heat shield.
Allocation of cable retainers, refer to => [ Cable Retainer Allocation ] Shift Mechanism Overviews.
The cable retainers have different diameter holes.
- Apply a small amount of grease on the pins - arrows - for the transmission shift lever - 1 - and on the relay lever - 2 -.
• For the correct grease allocation, refer to the Parts Catalog.
- Replace the lock washers - 3 and 4 - on the metal relay lever each time they are removed.
- Secure the shift cable with the lock washer - 3 - and the selector cable with the lock washer - 4 -.
Cable Retainer with a Plastic Relay Lever
- The relay lever and cable retainer must be installed together. Refer to => [ Plastic Relay Lever ] Plastic Relay Lever.
- Insert the selector cable into the cable retainer.
Continuation for all Shift Mechanisms
- Install the center console.
- Install the shift knob, boot and cover. Refer to => [ Shift Knob, Boot and Cover ] Shift Knob, Boot and Cover.
- Install the underbody trim.
- Assemble the exhaust system free of tension and install the tunnel bridges.
Adjust the shift mechanism. Refer to => [ Shift Mechanism, Adjusting ] Adjustments.
- Observe the work sequence after connecting the battery.
Tightening specifications