FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Engine Codes BGP and CBUA






Exhaust Pipe with Catalytic Converter Overview






1 Exhaust Manifold

Coat the stud bolts with hot bolt paste.

2 Gasket

Always replace.

Note the installed position:

Gasket recess - arrow A - must be located at exhaust manifold recess - arrow B -.

3 Connector

Black, 4 pin

4 Oxygen Sensor in Bank 1 Center Three Way Catalytic Converter (G465)

55 Nm

When reusing an old oxygen sensor again, only use hot bolt paste to grease the threads. Do not let the paste get onto the slits of the oxygen sensor body.

5 Spring Nut

Insert from the front.

6 Clamp

Before tightening, ensure the exhaust system is free of tension. Refer to => [ Exhaust System, Aligning ] Service and Repair.

Installed position, refer to => [ Installed Position of the Clamp ].

7 Nut

25 Nm

Tighten the nuts evenly.

8 Nut

23 Nm

9 Oxygen Sensor after Three Way Catalytic Converter (G130)

55 Nm

When reusing an old oxygen sensor again, only use hot bolt paste to grease the threads. Do not let the paste get onto the slits of the oxygen sensor body.

10 Connector

Brown, 4 pin

Installed position, refer to => [ Oxygen Sensor Connector Installed Position ].

11 Front Cross Member

12 Bolt

5 Nm

13 Heat Shield

For the catalytic converter.

14 Bolt

25 Nm

15 Suspended Mount

Replace if damaged.

16 Bolt

10 Nm

17 Exhaust Pipe with Catalytic Converter

Protect from shocks and impact stress.

With the coupling element.

Do not bend the coupling element more than 10° - otherwise it may get damaged.

Removing and installing, refer to => [ Exhaust Pipe with Catalytic Converter ] Exhaust Pipe With Catalytic Converter.

Align the exhaust system free of tension. Refer to => [ Exhaust System, Aligning ] Service and Repair.

18 Nut

25 Nm

Always replace.

Installed Position of the Clamp





The - arrow - points in the direction of travel.

- Align the clamp - 1 - to the mark on the pipe - 2 -.

- a - = 5 mm

The bolts must not project beyond the lower edge of the clamp.

Oxygen Sensor Connector Installed Position





The connector is located to the right, on the vehicle floor under the cover.

1. Oxygen sensor after three way catalytic converter connector, brown

2. Bracket

3. Oxygen sensor in bank 1 center three way catalytic converter connector, black