With a Manual Transmission

With a Manual Transmission

Special tools, testers and auxiliary items required

• Shackle (10-222 A/12)

• Shop Crane - Load Cap = 700-1200 KG (VAS 6100)

• Torque Wrench (40-200 Nm) (V.A.G 1332)

Conditions

• The engine and transmission assembly is removed and secured to the engine holder bracket (T03000).


Note the following whenever working inside the engine compartment due to limited space:

• Route all lines and wires in their original locations.

• Ensure sufficient clearance to all moving or hot components.

Separating

- Remove the starter.

- Disconnect all electrical connections from the transmission to the engine and free them up.

- Support the transmission using the shop crane - load cap = 700-1200 KG (VAS 6100) and the shackles (10-222 A/12) but do not lift it.






- Remove the upper transmission to engine bolts.

- Support the transmission using the shop crane - load cap = 700-1200 KG and remove the last bolts.

- Remove the lower bolts connecting the engine and transmission.

- Separate the transmission from the engine; when doing this, guide the transmission.

Assembling

Assemble in reverse order of removal. Pay attention to the tightening specifications.