FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Intake Manifold Overview






Intake Manifold Overview






1 Connecting Hose

For crankcase ventilation.

From the cylinder head cover.

2 Ventilation Hose

3 EVAP Canister Purge Regulator Valve 1 (N80)

4 Vacuum Hose

From the leak detection pump (V144)

Vehicle through MY 2009 only.

From MY 10, the vacuum connection is on the vacuum line to the brake booster.

5 Bolt

9 Nm

6 Fuel Rail

Overview, refer to => [ Fuel Rail and Injectors Overview ] Service and Repair.

7 Fuel Supply Line

8 Gasket

Always replace.

Note the installed position:

Casting mark points upward.

9 Intake Manifold

Removing and installing, refer to => [ Intake Manifold ] Intake Manifold.

10 Intake Manifold Support

Not installed on all vehicles.

11 Bolt

25 Nm

12 Bolt

16 Nm

13 O-ring

Replace if damaged.

14 Manifold Absolute Pressure Sensor (G71)

From MY 2009 with the intake air temperature sensor (G42).

15 Bolt

3.5 Nm

16 Coolant Connections

Phased-in introduction of a throttle valve control module without coolant heating.

17 Bolt

6.5 Nm

18 Throttle Valve Control Module (J338)

With EPC throttle drive (G186) , EPC throttle drive angle sensor 1 (G187) and EPC throttle drive angle sensor 2 (G188).

When replacing, erase the adaptation values and adapt the Engine Control Module (ECM) to the throttle valve control module. Refer to "Guided Functions" in the vehicle diagnostic tester.

19 Gasket

Replace if damaged.