Engine Mount: Service and Repair
Engine, Securing to the Engine and Transmission Holder (VAS 6095)
Special tools, testers and auxiliary items required
• Lifting Tackle (3033)
• Shop Crane - Load Cap = 700-1200 KG (VAS 6100)
• Engine and Transmission Holder (VAS 6095)
• Engine Lateral Bracket (T03001)
• Transport Arm (T03002)
When performing work, secure the engine using the engine lateral bracket (T03001) to the engine and transmission holder (VAS 6095).
- Remove the transmission.
- Pull off the clip - 1 - for the electric wiring harness, remove the bolts - 3 - and then remove the cover - 2 -.
- Disconnect the harness connectors - 1 and 2 - and remove the bolts - arrows - at the Secondary Air Injection (AIR) valve.
- Install the transport arm (T03002) as shown.
The pin - 1 - engages in the cylinder block. Tighten the knurled thumb screw - 2 - hand tight.
- Install the engine lateral bracket (T03001).
Tighten the bolts - 1 and 3 - to 40 Nm, and the bolt - 2 - to 25 Nm.
• The bolts are designed so that they cannot be lost.
• When removing, the engine lateral bracket (T03001) must be held tensioned in the direction of withdrawal, otherwise the bolt - 1 - cannot be unscrewed.
- Install the lifting tackle (3033) as shown and lift using the shop crane - load cap = 700-1200 KG (VAS 6100) from the engine-/gearbox jack (V.A.G 1383 A).
- Secure the engine to the engine and transmission holder (VAS 6095).