FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Subframe Mounting Threads, Repairing






Subframe Mount Thread

=> [ Contents of Thread Repair Set ]

=> [ Threads, Repairing ]

CAUTION!
Observe safety precautions. Refer to

Subframe is already removed. Refer to => Suspension,

Wheels and Steering 40 Removal and Installation

In the example, thread repair on this vehicle is described for left front retaining bracket for subframe and is to be employed at the other 3 retaining brackets accordingly as necessary.

Special tools, testers and auxiliary items required

Thread Repair Set M 12x1.5 (VAS 6058)

Drill (VAS 6267)





1 Threaded Plate (in Retaining Bracket for Subframe)

The threaded plate is not a replacement part and can be serviced only one time if damaged.

If damaged again, replace the retaining bracket. Refer to => [ Subframe Mounting Bracket ] Removal and Replacement.

2 Helicoil Thread Insert

Contents of Thread Repair Set





1 Spiral Drill dia. 12.5 mm

2 Tap M 12 x 1.5

3 Installing Spindle

4 Thread Insert M 12 x 1.5 x 24 ( (VAS 6058/1))

5 Peg Breaker with Magnetic Tips

Threads, Repairing

Drilling

CAUTION!
Wear protective eyewear when drilling out the threads.

- Drill out the threads with the spiral drill.





For drilling and grinding, use (VAS 6267).

While drilling, drill must be held by a second person using an additional handle.

Do not angle the drill.





Cutting

CAUTION!
Wear protective eyewear when cutting the thread and when cleaning the threaded bushing with compressed air.

- Cut the threads with the thread tap.





- Clean threaded bushing (blow with pressurized air).

Thread Inserts, Inserting

- Turn the threaded insert - 3 - onto the spindle until the drive peg - 2 - makes contact on drive tab - 1 - of installing spindle.





Thread insert must be able to be turned easily.

- Screw the threaded insert into the threaded plate until the threaded insert is seated flush with the outer edge of the threaded plate (check visually).





- Then tighten the threaded insert by a 1/4 turn further.

- Remove the spindle.

- Break off thread insert driver tang using tang breaker.





- Install the subframe (tightening specification). Refer to => Suspension, Wheels and Steering 40 Removal and Installation.