4.2L (BAR)

Generator

Special tools, testers and auxiliary items required

• Torque Wrench (V.A.G 1331)

Removal

- Remove the engine. Refer to => Engine Mechanical,
Fuel Injection and Ignition 10 Removal and Installation.

- Remove ribbed belt. Refer to => Engine Mechanical,
Fuel Injection and Ignition 13 Removal and Installation.

- Disconnect harness connector of DF-wire.






- Pull off the protective cover - arrow -.






- Remove the B+ lead - arrow - from the generator.






- Remove the bolt - 1 - and remove the bracket - 2 - for the coolant lines from the generator.






- Remove coolant lines - 3 - from generator.

- Remove the mounting bolts M8x90 for the generator - arrows -.






Installation


• When installing an already used ribbed belt, note direction of travel marked when it was removed!

• Before installing the ribbed belt, make sure all drive accessories (generator, air conditioner compressor, power steering pump) are secured in place.

• When installing the ribbed belt, make sure it is properly seated in the belt pulley!

Install in reverse order of removal. Note the following:

- Tighten the fasteners to the specification.

- Replace the coolant line gaskets.