Rear Brakes CII 41 Assembly Overview

Rear Brakes CII 41 Assembly Overview

• Use brake filler/bleeder unit (VAS 5234) or extraction device (V.A.G 1869/4) to extract brake fluid from brake fluid reservoir.

• Before removing brake caliper or disconnecting brake hose, brake pedal depressor (V.A.G 1869/2) must be inserted (this dissipates pressure).






1 Cover Plate

2 Brake Disc

• 286 mm diameter

• Thickness: 12 mm

• Wear limit: 10 mm

• Always replace pads on both sides of axle if worn.

• To remove, first remove brake caliper and carrier

3 Inner TORX(R) Bolt

• 4 Nm

4 Multi-Point Socket Head Bolt

• Always replace after removal

• 90 Nm plus an additional 90° turn

5 Brake Carrier with Guide Pins and Protective Cap

• Supplied as an assembled replacement part with sufficient grease on guide pins

• If protective caps or guide pins are damaged, install repair kit. Use supplied grease packet to lubricate guide pins

6 Anti-Rattle Spring

• Always replace when pads are replaced

7 Brake Pads

• Thickness: 11 mm without backing plate

• Wear limit: 2 mm without backing plate

• Check the thickness.

• Must always be replaced together on both sides of axle

• Removing and installing, refer to => [ Brake Pads ] Brake Pads

8 Brake Pads

• Thickness 11 mm without backing plate

• Wear limit: 2 mm without backing plate

• Check the thickness.

• Must always be replaced together on both sides of axle

• Removing and installing, refer to => [ Brake Pads ] Brake Pads

9 Anti-Rattle Spring

• Always replace when pads are replaced

10 Hex Bolt, Self-Locking

• Replace

• 35 Nm

11 Brake Caliper

• Do not remove brake hose when replacing brake pad

• Removing and installing, refer to => [ Brake Caliper ] Brake Caliper

• Servicing, refer to => [ Rear Brake Caliper Piston ] Rear Brake Caliper Piston

• After installing or replacing, a basic setting must be performed.

12 Seal

13 Parking Brake Motor

14 Inner TORX(R) Bolt

• 12 Nm

15 Bracket

• To the subframe

16 Brake Hose with Banjo Fitting and Union Bolt

• 35 Nm

• To the brake caliper

• To the brake line, 14 Nm

17 Retaining Clip

18 Hex Bolt

• 12 Nm