FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removing







Removing

Special tools, testers and auxiliary items required

Spot welder (Inverter) (VAS 6238 A)

Accessory kit for spot welder (VAS 6238/1 A)

Spot welder (Inverter) (VAS 6239)

Spot welder (Inverter) (VAS 6249)


Observe safety precautions.






The vehicle identification number (VIN) - arrow - is located on the right side of the vehicle near the suspension strut mounting in the plenum chamber.

If the bulkhead must be replaced due to damage, service should be documented according to market requirements.

The vehicle identification must be mounted prior to welding the bulkhead.

On this vehicle, the suspension strut mounting is enclosed by the components underneath. It is possible to replace this only if damage is extensive whereby the neighboring vehicle components must be replaced. The repair procedures are based on this assumption.






1 Bulkhead

2 Suspension strut mounting

3 Upper longitudinal member

4 Wheel housing liner

5 Plenum chamber

Upper longitudinal member already removed

Wheel housing longitudinal member already removed

Wheel housing reinforcement already removed

Wheel housing liner already removed.






When marking the separating cut, pay attention to the components below.

- Mark and make the separating cut - 1 - on the bulk head (plenum chamber) - 2 -.






- Remove residual material.