Transmission Housing and 5TH Gear Cover

Transmission Component Overviews

Transmission housing and 5th gear removing and installing. Refer to => [ Transmission Housing Cover and 5th Gear ] Transmission Housing Cover and 5th Gear.

Transmission disassembly and assembly. Refer to => [ Transmission ] Transmission.





Transmission Housing and 5th Gear Cover






1 Bolt

• 18 Nm

• For the cover to the transmission housing.

2 Transmission Housing Cover

• Note that fluid will leak out when the cover is removed with the transmission installed.

• Therefore the fluid must be drained and then filled again later. Refer to => [ Transmission Fluid, Checking and Filling ] Service and Repair.

3 Gasket

4 Bolt

• 80 Nm and 90 degrees (1/4) additional turn.

• Always replace

• Hold with the adapter on the plate spring bolt head in position.

• Clean the synchronizer hub and 5th gear drive gear threaded holes of locking compound residue with a thread tap. Otherwise, there is the danger that the bolt could shear off.

5 Concave Washer

• Installing, refer to => [ Installed Position of the Concave Washers
for the 5th Gear Synchronizing Hub and Gear Bolts ] Transmission.

6 Bolt

• 25 Nm

• For the base for the selector fork to the transmission housing.

7 Base for Selector Fork

8 5th Gear Selector Fork

• Disassembling and assembling, refer to => [ Shift Forks ] Shift Forks.

• Adjusting, refer to => [ Adjusting 5th Gear ] Transmission.

9 Spring

• Offset version

• Installing, refer to => [ Installation of the Offset Springs ] Input Shaft.

10 5th Gear Locking Collar

• Installed position, refer to => [ Assembling the 5th Gear Locking Collar/Synchronizer
Hub ] Input Shaft.

• Adjusting, refer to => [ Adjusting 5th Gear ] Transmission.

11 Locking Pieces

• Installed position, refer to => [ 5th Gear Synchronizing ] Input Shaft.

• Quantity: 3

12 Synchronizer Hub with Gear Wheel and 5th Gear Synchronizer Ring

• Remove together with the transmission housing, refer to => [ Transmission ] Transmission.

• Removing individually, refer to => [ Transmission Housing Cover and 5th Gear ] Transmission Housing Cover and 5th Gear.

• Disassembling and assembling, refer to => [ Assembling the 5th Gear Locking Collar/Synchronizer
Hub ] Input Shaft.

13 Needle Bearing

14 5th Gear

• Remove together with the transmission housing, refer to => [ Transmission ] Transmission.

• Removing individually, refer to => [ Transmission Housing Cover and 5th Gear ] Transmission Housing Cover and 5th Gear.

• Installed position, refer to => [ Installed Position, 5th Gear ] Transmission.