FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Cooling System Components, Body Side






Cooling System Components, Body Side





1 Upper Coolant Hose

From the coolant distribution housing to the cylinder head.

2 O-ring

Replace if damaged

3 Radiator

Removing and installing, refer to => [ Radiator ] Service and Repair.

After replacing, replace the entire amount of coolant.

4 Gasket

5 Cap

Check using the cooling system tester (V.A.G 1274B) and adapter (V.A.G 1274/9). Refer to => [ Checking the Pressure Relief
Valve in the Cap ] Cooling System, Checking For Leaks.

The pressure relief valve must open at 1.4 to 1.6 bar.

6 Connector

7 Bolt

3 Nm

8 Expansion Tank

Perform a leak test on the cooling system using the cooling system tester (V.A.G 1274B) and adapter (V.A.G 1274/8). Refer to => [ Cooling System, Checking for Leaks ] Cooling System, Checking For Leaks.

9 Bracket

For the radiator.

10 Bolt

5 Nm

11 Spacer Piece

For the coolant line bracket.

12 Support

Inserted in the lock carrier.

13 Nut

5 Nm

14 Fan Shroud

15 Bolt

5 Nm

16 Coolant Fan 2 (V177)

Removing and installing, refer to => [ Fan Shroud and Fans ] Service and Repair.

17 Connector

18 Connector

19 Coolant Fan (V7)

Removing and installing, refer to => [ Fan Shroud and Fans ] Service and Repair.

With the coolant Fan Control (FC) control module (J293),

20 Lower Coolant Hose

From connection for coolant thermostat.

21 Retaining Clip

22 Engine Coolant Temperature (ECT) Sensor (on Radiator) (G83)

23 O-ring

Replace