Transmission Housing Cover and 5th Gear Assembly Overview

Transmission Housing Cover and 5th Gear Assembly Overview





1 Hex bolt, 10 Nm

• For transmission housing cover

2 Transmission housing cover

• If transmission housing cover is installed when transmission is installed, gear oil must be checked and filled up => [ Gear Oil, Checking and Filling ] Service and Repair.

3 Gasket

4 Bolt M10, 80 Nm

• Holds plate spring in position with fitting piece on bolt head

5 Plate spring

• Installing => [ Installed Position of Plate Springs for 5th Gear Synchronizer Hub and Drive Gear Securing Bolts ] Transmission

6 Socket head cap screw, 25 Nm

• For pivot pin to transmission housing

7 Pivot pin

8 Shift fork 5th gear

• Disassembling and assembling => [ Shift Forks ] Shift Forks.

• Adjusting => [ Adjusting 5th Gear ] Transmission

9 Spring

• Changed shortly after start of production => [ 5th Gear Synchronization Offset Springs ] 5th Gear Synchronization Offset Springs.

10 5th gear locking collar

• Installed position => [ Assembling 5th gear locking collar/synchronizer
hub ] Input Shaft

• Adjusting => [ Adjusting 5th Gear ] Transmission

11 Locking pieces (Qty. 3)

• Installed position => [ Disassembling and assembling synchronization
of 5th gear ] Input Shaft

12 Synchronizer hub with shift gear and synchronizer ring for 5th gear

• Disassembling and assembling => [ Assembling 5th gear locking collar/synchronizer hub ] Input Shaft

13 Needle bearing

14 5th gear drive gear

• Installed position => [ Installed Position of Drive Gear for 5th Gear ] Transmission