Clutch Switch: Service and Repair

Clutch Position Sensor

Special tools, testers and auxiliary items required

• Hose clamps up to 25 mm dia. (3094)

Removing

• Before disconnecting the battery, retrieve the coding for radio devices with anti-theft coding.

• Disconnect battery ground (GND) cable with ignition switched off.

• When reconnecting battery

• Lubricate the various bearing and contact surfaces with grease (G 000 450 02).

- Check whether a coded radio is installed. If this is the case obtain anti-theft coding.

- Disconnect battery ground (GND) cable with ignition switched off.

- Remove battery

• During the following procedures, make sure that brake fluid does not leak onto the longitudinal member or the transmission. If this does occur, these areas must be cleaned thoroughly.

- Place a lint free cloth under master cylinder.

- Use Hose clamps (3094) to clamp supply hose to master cylinder.





- Release securing clip - 2 - using a screwdriver and pull out of master cylinder up to stop.





- Disconnect hose/line assembly - 1 - from master cylinder and plug it.

- Disconnect electrical harness connector - 4 -.

- Unclip clutch position sensor (G476) at master cylinder - arrow - and remove.

• Disregard item - 3 -.

Installing

Installation is in reverse order of removal. Note the following:

• Always replace seals.

• Replace hose clamps.

- Press in hose/line assembly - 1 - with new O-ring - 2 - into connection of master cylinder - 4 - until securing clip - 3 - engages audibly.





- Check by pulling hose/line assembly.

- Bleed clutch system --> [ Clutch System Bleeding ] Clutch System Bleeding.

- Install battery carrier and battery.

- Connect battery and follow work procedures after connecting battery.