FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Fuel System, Performing Leak Test






Fuel System, Performing Leak Test

CAUTION!
Follow the safety precautions when working on the diesel direct injection system. Refer to --> [ Safety Precautions ] .

Observe rules for cleanliness. Refer to --> [ Clean Working Conditions ] .

Always follow these instructions before and during work.

Test Sequence

- Remove engine cover. Refer to --> [ Engine Cover ] .

- Let engine run a few minutes at idle without pressing the accelerator pedal and then stop the engine. The fuel system bleeds itself.

- Check entire fuel system for leaks.

If there are leaks despite correct tightening specifications, replace the affected component.

- Perform a road test where the accelerator pedal is pressed all the way down at least once. Then check the high pressure area again for leaks.

Observe safety precautions that apply to road tests. Refer to --> [ Safety Precautions ] .

If there is still air in the fuel system, the engine may switch to emergency mode during the road test. Stop the engine and erase all DTC entries.

- Install the engine cover. Refer to --> [ Engine Cover ] .