Ribbed Belt Pulley with Freewheel, Valeo

Ribbed Belt Pulley with Freewheel, Valeo

Special tools, testers and auxiliary items required

• Multi-point adapter (VAS 3400)

• Torque Wrench (V.A.G 1332)

• TORX Screwdriver Insert (V.A.G 1603/1)

Removal

- Remove generator. Refer to 2.0L => [ Generator ] Generator or 3.2L => [ Generator ] Generator.

- Tighten the generator in a vise at the mounting points.

- Remove the cap from the ribbed belt pulley with freewheel.

- Insert (VAS 3400) into ribbed belt pulley with freewheel of generator using open end wrench 17 mm.

- Insert (V.A.G 1603/1) into generator shaft.






- Hold the generator shaft and loosen the ribbed belt pulley with freewheel by turning it to the left using an open-end wrench.

- Hold the ribbed belt pulley with freewheel steady. Turn the generator input shaft until it is possible to remove the ribbed belt pulley with freewheel.

Installation

Install in reverse order of removal, noting the following:

- Next, screw ribbed belt pulley with freewheel onto generator driveshaft by hand until it reaches stop.

(V.A.G 1332) must be rearranged for installing ribbed belt pulley with freewheel as follows:

- Disengage socket - 1 - and pull it off handle part - 2 -.






- Turn around handle part - 2 - of torque wrench 180° and insert socket again.

- Set turning direction of torque wrench to left at socket.

- Insert (V.A.G 1603/1) into generator shaft.






- Counter hold (VAS 3400) using 17 mm open end wrench.

- Tighten ribbed belt pulley with freewheel by turning generator driveshaft counterclockwise using (V.A.G 1332) (80 Nm).

- Tighten all threaded connections to the specification. Refer to => [ General Tightening Specifications ] [1][2]Specifications.