FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Oil Pan Assembly Overview






Oil Pan Assembly Overview





1 Bolt, 15 Nm

2 Oil Dipstick

Marks, refer to => [ Oil Dipstick Markings ] Testing and Inspection.

Oil level must not exceed the Max. marking!

3 Inlet Spout

4 Guide Tube

5 Intermediate Plate

6 Oil Pump with Balance Shaft Drive

With the pressure relief valve 12 bar.

If the oil pump with balance shaft drive was removed, the intermediate plate - item 5 - must always be replaced.

Removing and installing, refer to => [ Oil Pump with Balance Shaft Drive ] Oil Pump with Balance Shaft Drive.

7 Bolt, 15 Nm + 90° (1/4) additional turn

Always replace.

Note the different length of the bolts. Refer to => [ Balance Shaft Gear Bolt Allocation ] Oil Pump with Balance Shaft Drive.

8 Bolt, 15 Nm

9 Bolt, 8 Nm

For the charge air pipe mounting.

10 Oil Pan

Clean the sealing surface before installing.

If the oil pan was removed, the intermediate plate - item 5 - must always be replaced.

Removing and installing, refer to => [ Oil Pan ] Oil Pan.

Oil return line from turbocharger connection see - item 16 - in the => [ Turbocharger Coolant Inlet, Oil Inlet and Return Lines Assembly Overview ] Service and Repair.

11 Bolt, 15 Nm

12 Oil Drain Plug, 30 Nm

With a permanent seal.

Always replace.

13 Oil Pump Chain Sprocket

14 Bolt, 10 Nm

Only on vehicles with a service interval display.

15 Protective Cap

Only on vehicles with a service interval display.

16 Oil Level Thermal Sensor (G266)

Only on vehicles with a service interval display.

17 Seal

Only on vehicles with a service interval display.

Always replace.

Lubricate before assembling.

18 Bolt, 20 Nm + 90° (1/4) additional turn

Always replace.

19 Chain Guard

20 Chain

21 Sealing Flange

Must be located on the alignment pins.

Removing and installing, refer to => [ Sealing Flange, Belt Pulley Side ] Service and Repair.

To remove and install, remove/install the oil pan. Refer to => [ Oil Pan ] Oil Pan.

Crankshaft seal replacing, refer to => [ Crankshaft Seal, Belt Pulley Side ] Service and Repair.