Notes About Clutch

Notes about clutch* 02E, 6 Speed Direct Shift A/T

CAUTION! This document contains Volkswagen World Wide content. Not all of the information applies to the US and Canadian Market.

The term clutch is not completely accurate on closer examination. DSG clutches always contain at least two clutches which is why the term "multi-plate clutch" is more appropriate. In this case, the clutch has two clutch disc packs - that is, a wet clutch. The outer, larger disc pack is called "K 1" (clutch 1). "K 1" shifts the reverse gear and gears 1, 3 and 5. The inner, smaller "K 2" (clutch 2) shifts the gears 2, 4 and 6.

Installing multi-plate clutch requires special care because: All components have been balanced with each other by the manufacturer. When positioning components during installation, do no rotate them from their original position, otherwise imbalances will occur, creating diminished shift comfort and life span.

That is also the reason why the replacement clutch is delivered with circlip installed.

To avoid the risk of turning parts from one another in the first place, it is shown here how the clutch is assembled in the transmission housing and installed. Therefore please follow these specifications exactly.