FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Oil Pressure Sender: Testing and Inspection






Oil Pressure and Switch, Checking

Special tools, testers and auxiliary items required

Oil Pressure Gauge (V.A.G 1342)

Voltage Tester (V.A.G 1527B)

Connector Test Set (V.A.G 1594C)

Socket 24 mm and Jointed Extension (T40175)

Requirements:

Engine oil level OK

Engine oil temperature at least 80 degrees C (176 degrees F) (radiator fan must start up once).

For the functional check and servicing of the optical and acoustic oil pressure warning: wiring diagrams, refer to "Function and Component Selection" in the vehicle diagnostic tester.

Test Sequence

Tightening specifications, see - item 2 - in => [ Oil Filter, Cooler and Pressure Switch Overview ] Service and Repair.

- Remove the oil pressure switch (F1) and install it into the (V.A.G 1342).





- Thread the (V.A.G 1342) into oil filter bracket in place of the oil pressure switch.

- Connect the brown wire from the (V.A.G 1342) to ground (-).

- Connect the (V.A.G 1527B) using adapter cables from (V.A.G 1594C) to B+ and the oil pressure switch. The Light Emitting Diode (LED) must not light up.

- If the LED lights up, replace the oil pressure switch.

If the LED does not light up:

- Start the engine and increase the RPM: the LED must come on at 1.2 to 1.6 bar pressure; if not, then replace the oil pressure switch.

- Increase the engine speed further. At 2000 RPM and an oil temperature of 80 degrees C (176 degrees F), oil pressure must be between 2.7 and 4.5 bar.

At higher engine speeds the oil pressure must not exceed 7.0 bar

If the specification is not obtained:

- Check the screen in the oil intake pipe for contamination.

Also, mechanical damage, for example bearing damage can also be the cause of too low oil pressure.

If no malfunction can be found:

- Replace the oil pump. Refer to => [ Oil Pump ] Oil Pump.

If the specification is exceeded:

- Check the oil passages.