FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Turbocharger Component Overviews






Turbocharger Component Overviews






I - => [ Turbocharger and Coolant Return Pipe ]

II - => [ Turbocharger Coolant Inlet, Oil Inlet and Return Pipe ]

III - => [ Turbocharger Recirculation Valve (N249) and Wastegate Bypass Regulator Valve (N75) ]

Turbocharger and Coolant Return Pipe






1 Gasket

Always replace.

2 Nut

20 Nm

Always replace

Coat the studs on the exhaust manifold with hot bolt paste.

3 Banjo Bolt

35 Nm

4 Seal

Always replace

5 Bolt

9 Nm

6 Bolt

23 Nm

Installed with two brackets only on the coolant return pipe.

7 Coolant Return Pipe

Gradual introduction of coolant return pipe with a bracket.

8 Turbocharger

Removing and installing, refer to => [ Turbocharger ] Turbocharger.

9 Support

10 Bolt

30 Nm

Coat the bolt with hot bolt paste.

11 Bolt

30 Nm

Coat the bolt with hot bolt paste.

12 Support

13 Bolt

23 Nm

14 Nut

30 Nm

Always replace.

Do not loosen to remove the turbocharger.

Coat the studs on the exhaust manifold with hot bolt paste.

15 Fastening Strip

Turbocharger Coolant Inlet, Oil Inlet and Return Pipe






1 Seal

Always replace.

2 Banjo Bolt

30 Nm

3 Oil Supply Pipe

4 Turbocharger

Removing and installing, refer to => [ Turbocharger ] Turbocharger.

5 Bolt

9 Nm

6 Banjo Bolt

30 Nm

7 Seal

Always replace

8 Banjo Bolt

35 Nm

9 Seal

Always replace.

10 Coolant Supply Pipe

11 Bolt

23 Nm

12 Banjo Bolt

35 Nm

13 Bolt

9 Nm

14 Seal

Always replace.

15 Gasket

Always replace.

16 Oil Return Pipe

17 Bolt

9 Nm

18 Gasket

Always replace.

Turbocharger Recirculation Valve (N249) and Wastegate Bypass Regulator Valve (N75)






1 Turbocharger

Removing and installing, refer to => [ Turbocharger ] Turbocharger.

2 Gasket

Always replace

3 Bolt

9 Nm

4 Vent Tube

5 Heat Shield

6 Connecting Hose

7 Vacuum Diaphragm

Removing and installing, refer to => [ Turbocharger Vacuum Diaphragm ] Service and Repair.

Adjusting, refer to => [ Turbocharger Vacuum Diaphragm, Adjusting ] Adjustments.

8 Ring Connection

9 Seal

Always replace.

10 Hose

11 Hose

12 Bolt

3 Nm

13 Wastegate Bypass Regulator Valve

14 Banjo Bolt

8 Nm

15 Seal

Always replace

16 Connection

17 Securing Clip

18 Bolt

7 Nm

19 Hose

20 Bolt

7 Nm

21 Bracket

22 Bolt

7 Nm

23 Turbocharger Recirculation Valve

Note the installed position, refer to => [ Installed Position of the Turbocharger
Recirculation Valve ].

24 Seal

Installed Position of the Turbocharger Recirculation Valve





- Note the installed position - arrows -.