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Reverse Gear Clutch -K2-, Disassembling and Assembling



Reverse gear clutch -K2-, disassembling and assembling, 01M, 4 Spd. A/T

Special tools and equipment required:





- VW 401 Thrust plate
- VW 460 Removal device
- 3267 Assembly ring





Note:
^ The clutch should only be disassembled for cleaning or to visually check parts.
^ When disassembling ensure that the ball valve (arrow) is not damaged.

1 - Circlip
^ Mark after removing and insert in same position

2 - Thrust plate
^ Smooth side facing inner plates

3 - Inner plate
4 - Outer plate
5 - Corrugated washer
6 - Circlip
^ Removing and installing go to Fig. 1
^ Installed position go to Fig. 2

7 - Spring supporting plate
^ With springs
^ Installed position go to Fig. 2

8 - Spring supporting ring
9 - Piston
^ Sealing lips are vulcanized to piston
^ Moisten sealing lips with ATF before installing
^ Turn piston slightly when installing

10 - Clutch housing





Fig. 1 Removing and installing circlip (arrow)
- Press spring supporting plate down with 3267 just enough to be able to remove and install circlip.

Note:
^ Do not damage clutch housing ball valve.





Fig. 2 Installed position of spring supporting plate, checking circlip

Circlip (arrow) must be seated in the groove of clutch housing spring supporting plate must be centered relative to hub.