Parking Lock, Disassembling and Assembling
Parking lock, disassembling and assembling, 01M, 4 Spd. A/T
Special tools and equipment required:
^ VW 222 A Drift
^ VW 228 B Puller
^ VW 423 Tube
^ VW 460/2 Mandrel
Note:
^ The output gear must be removed to disassemble and assemble the parking lock.
1 - Bolt
^ 4 Nm
2 - Manual selector valve control
3 - Selector shaft with selector segment
^ Removing and installing go to Fig. 2
4 - Spring pin
^ Driving out and in go to Fig. 1
5 - Engaging lever
^ Insert together with selector shaft and detent segment
6 - Detent segment
^ Insert together with selector shaft and engaging lever
7 - Locking washer
8 - Bolt
^ 10 Nm
9 - Spring for selector segment
10 - Bolt
^ 10 Nm
11 - O-ring
^ Always replace
^ Only install on shafts with groove for circlip
12 - Washer
13 - Shaft for detent lever
^ Is secured by circlip and bearing cap of drive pinion
14 - Return spring
^ Inserting go to Fig. 4
15 - Detent lever
^ Inserting with return spring go to Fig. 4
16 - Parking lock gear
^ Rounded side faces teeth of drive pinion
17 - Bolt
^ 14 Nm
18 - Supporting plate
^ Installing go to Fig. 3
19 - Guide plate
^ Insert before supporting plate go to Fig. 3
20 - Transmission housing
^ It is not necessary to remove drive gear to disassemble parking lock
21 - O-ring
^ Always replace
22 - Multi-function Transmission Range (TR) switch -F125-
^ Removing and installing go to Fig.1
^ Tested in vehicle by On Board Diagnostic (OBD)
23 - Retainer
^ For multi-function TR switch
24 - Bolt, 10 Nm
25 - Mounting bushing
^ Removing go to Fig. 5
^ Installing go to Fig. 6
26 - O-ring
^ Always replace
27 - Vehicle speed sensor -G68-
^ Removing and installing with transmission installed go to Fig. 9
^ Tested in vehicle by On Board Diagnostic (OBD)
28 - Bolt
^ 10 Nm
29 - O-ring
^ Always replace
30 - Transmission vehicle speed sensor -G38-
^ Removing and installing go to Fig. 8
^ Tested in vehicle by On Board Diagnostic (OBD)
31 - Bolt
^ 10 Nm
32 - Retainer
^ For wire to vehicle speed sensor
^ Secure with bolt item -31 -
33 - Retaining clip
^ For wire to vehicle speed sensor
34 - Lever
^ For selector shaft
35 - Bolt
^ 10 Nm
36 - O-ring
^ Pry out with screwdriver
^ Drive in flush with VW 423
37 - Breather cap
38 - Breather
39 - Breather pipe
^ Remove using pliers
^ Drive onto stop with drift VW 460/2
Fig. 1 Driving spring pins (arrows) out and in
Driving out
- Drive spring pin for engaging lever and spring pin for detent segment out only far enough to remove selector shaft.
Note: Spring pin of engaging lever may drop into planetary transmission if driven out further.
Driving in
- Drive in spring pins until flush after inserting selector shaft, engaging lever and detent segment.
Fig. 2 Removing and installing selector shaft with selector segments
Note: With valve body installed do not damage the conductor ship.
- Remove selector segment spring -A-.
- Remove screw with washer (arrow).
The washer prevents selector shaft movement.
Fig. 3 Inserting guide plate and supporting plate
Fig. 4 Inserting pawl with return spring
Fig. 5 Pulling out starter bushing
Fig. 6 Driving in starter bushing
- Lubricate bushing mounting before driving in.
Fig. 7 Removing and installing Multi-function TR switch -F125-
Location: on rear of transmission
- Switch ignition off, open hood.
- Disconnect connector from multi-function TR switch.
- Remove bolt and retainer.
- Remove multi-function TR switch.
- Replace seal.
Installation is performed in the reverse order.
- Insert switch so that each pin rests on a slope of detent segment.
- Tighten bolt to 10 Nm.
Fig. 8 Removing and installing Transmission vehicle speed sensor -G38-
Location: sensor (arrow) is located on top of transmission
- Switch off ignition, open hood.
- Disconnect sensor connector.
- Remove bolt and pull sensor out.
- Replace seal.
Installation is performed in the reverse order.
- Tighten bolt to 10 Nm.
Fig. 9 Removing and installing Vehicle speed sensor -G68- with transmission installed
Location: sensor (arrow) is located on top of transmission
When the transmission is installed the sensor is covered by the left assembly mounting.
- Obtain radio code on vehicles with coded radio.
- With ignition switched off disconnect battery ground strap and remove battery.
- Remove air cleaner.
- Install support bar 10-222 A with legs 10-222 A/1 (6-cyl. engine adapter 10-222 A/3) and support engine/transmission in this position.
- Remove bracket for power steering pressure hose.
Note: Do not remove the bolts for the transmission carrier (arrows) until the transmission has been supported.
- Remove pendulum support (arrows).
- Lower transmission approximately 60 mm -a-.
- Disconnect black connector from sensor.
- Remove bolt and pull sensor -1- out.
- Replace seal.
Installation is performed in the reverse order.
- Tighten bolt to 10 Nm.