FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Sunroof With Glass Panel (Webasto)



Sunroof With Glass Panel, Assembly Overview







1. Glass panel for sunroof (single pane safety glass)
2. Panel seal
3. Sliding headliner
4. Slider
5. Lower trim
- Vehicles up to calender week 35 2002 (CW 35/02)
6. Upper trim
- Vehicles up to calender week 35 2002 (CW 35/02)
7. Water channel
- Removed together with slotted guide rail
8. End piece
- Use Butyl adhesive sealing cord AKL 450 005 05 for sealing
9. Bolt
- 3.5 Nm
10. Installation unit
- U-frame (with guide channels), if necessary use special grease G 000 450 02 exclusively to grease guide channels, otherwise functions cannot be guaranteed.
11. Drive motor
- Adjusting drive motor (zero position)
12. Bolt
- 3.5 Nm
13. Hex wrench for emergency operation
- Clipped in on drive motor cover
14. Cover
15. Spring
16. Wind deflector
17. Wind deflector mounting
18. Torx screw
- Torx T25
- 4.5 Nm
19. Slotted guide rail
20. Guide with cable
21. Carriage for water channel
22. Countersunk screws (microencapsulated)
- Always use new countersunk screws
- 3.5 Nm
23. Trim pieces
- Vehicles from calander week 36 2002 (CW 36/02) on

NOTE: Trim pieces and trim must not be swapped with each other during replacement. Clearance for mechanical components is otherwise not guaranteed.