Gear Lever and Gear Lever Housing, Servicing

Gear lever and gear lever housing, servicing, 02J, 5 Spd. M/T





Note: Lubricate all mountings and sliding surfaces with Polyurea grease Part No. G 052 142 A2.

1 - Circlip
^ Removing and installing go to Fig. 1

2 - Bushing
3 - Spring
4 - Bushing
5 - Torx screw, 5 Nm
6 - Cover plate
7 - Damper
8 - Bearing shell
9 - Gear shift guide
10 - Damping washer
11 - Gasket
^ Between selector housing and floor
^ Self-adhesive
^ Bond to gear lever housing

12 - Transmission selector lever
13 - Damper
14 - Selector housing
15 - Bushing
16 - Bolt, 25 Nm

17 - Fulcrum pin
18 - Guide bushing
19 - Spring
^ Installing go to Fig. 2

20 - Gate selector bracket
21 - Torx screw, 5 Nm
22 - Base plate
^ Open tabs to remove
^ Replace

23 - Lock washer
24 - Gate selector cable
^ On gate selector bracket

25 - Gear selector cable
^ Press onto gear shift guide

26 - Hex nut, 25 Nm
27 - Bushing
^ Only fits in one position

28 - Lock washer





Fig. 1 Removing and installing circlip
- To remove and install circlip pull gear lever in direction of arrow -A- while pushing down spacer bushing onto stop with a screwdriver in arrow direction -B-.

Note: Do not tilt spacer bushing when pushing down. Carefully release pressure at groove in gear lever for circlip.






Fig. 2 Installing spring
- Insert spring so that spring extension -A- lies above pin (arrow).
- Pull spring extension -B- down so that it reaches below pin (arrow).