02J, 5 SPD. M/T
Flange shaft oil seals, replacing, 02J, 5 Spd. M/T
Transmission installed
- Observe general repair instructions.
Special tools and equipment
^ VW 771 Multi-purpose tool
^ VW 771/37 Puller hooks
^ 3106 Drift
Removing
Before replacing left side oil seal:
- Remove axle shaft.
Before replacing right side oil seal:
- Turn steering to right onto full lock stop.
- Remove axle shaft protective cap from engine, if installed.
- Disconnect axle shaft from flange shaft.
- Tie-up axle shaft as high as possible. Do not damage paint on axle shaft.
- Place drip tray underneath.
- Remove flange shaft cone head bolt.
- Remove flange shaft with spring.
- Pull out seal.
Note:
^ Do not damage sleeve, otherwise leaks will occur.
^ Replace sleeve if damaged.
Installing
- Drive seal into sleeve onto stop. Do not tilt seal.
- Fill space between sealing lip and dust lip with grease G 052 128 A1.
- Insert flange shaft.
- Install cone head bolt into flange shaft threaded piece.
- Install left side axle shaft or attach right side shaft to flange shaft.
- Install axle shaft protective cover if necessary.
- Top up transmission oil.
Tightening torques