FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Undamaged Side Window, Removing (Wagon)



Undamaged Side Window, Removing

- Remove luggage compartment trim in upper area.
- Remove C- and D-pillar trim.
- Remove lower trim molding from window using a plastic wedge (only vehicles with trim molding).
- Insert plastic wedge between sealing lip and window flange.
- Loosen seal from window flange all around and spray in Cleaning solution D 009 401 04 (as a substitute for lubricant).







- In area of C-pillar, two securing pins - arrows - are installed on window. Cut through se pins using a knife before cutting sealant bead and remove from body.







- Push cutting cord through adhesive sealant into vehicle interior using Awl V.A.G 1474/2 (from Separating device for bonded windows V.A.G 1474 A).







- Using tube - 1 -, guide in cutting thread between seal and window flange (if cutting cord breaks, a cutting cable can also be used).
- Pull through outer cord end inward and counterhold using Pulling grip V.A.G 1351/1.







- Secure one cord end to spooling tool V.A.G 1654 and cut window free by positioning Spooling tool V.A.G 1654.
- While cutting free, press cutting cord against window using plastic wedge in order to have clearance from window flange.
- In place of Spooling tool V.A.G 1654, Spooling tool V.A.G 1654 A can also be used.







- As shown in illustration, one suction cup can be removed from Spooling tool V.A.G 1654. By doing this, roller of Spooling tool V.A.G 1654 A can be placed closer to window flange.