FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Clutch "A"



Clutch "A", 01V, 5 SPD. A/T





5. Cylinder "A"
^ Checking for signs of wear at inner circumference caused by coated plates
^ Checking for signs of wear at outer circumference caused by coated plates
^ Checking contact surface for rectangular ring in cylinder "N" for wear
^ Checking splines

10. Dished washer
^ Replace in case of signs of wear or if dished washer tips are bent

11. Split retaining ring
^ Replace if deformed

12. Outer plate
^ Checking for wear

13. Coated plates
^ Checking for wear





Signs of wear at inner circumference of cylinder "A" caused by coated plates
^ Check cylinder at inner circumference for signs of wear caused by coated plates.
^ Coated plates must not get caught in gashes - arrows -.

If gashes - arrows - caused by coated plates are greater than 0.5 mm:
^ Replace cylinder "A".





Signs of wear at outer circumference of cylinder "A" caused by coated plates
^ Check cylinder at outer circumference for signs of wear caused by coated plates.
^ Coated plates must not get caught in gashes - arrows -.

If gashes - arrows - caused by coated plates are greater than 0.5 mm:
^ Replace cylinder "A".





Checking contact surface for rectangular ring in cylinder "A" for wear
^ Check contact surface - arrow - in cylinder "A" for wear.
^ Contact surface must not be heavily scored and/or show blue discoloration.
^ Replace cylinder "A" if necessary.
^ Check rectangular rings.

If no blue discoloration and only small grooves are detected, proceed as follows:
^ Sandpaper (600 grit, oiled) contact surface 1 to 2 times.
^ Carefully wipe off with a clean rag and check contact surface.
^ Contact surface must now be like new. If scores cannot be removed in this manner:
^ Replace cylinder "A".





Checking coated and outer plates for wear

Signs of overheating on outer plates point to worn coated plates. Evaluate signs of wear as follows:

A - Spot of discoloration of outer plates caused by overheating in distance of more than 20 mm: Outer and coated plates OK can be reused.

B - Spot of discoloration of outer plates caused by overheating in distance of less than 20 mm: Outer and coated plates worn, must be replaced.

C - Tarnish blue/brown at outer and/or inner area of outer plates: Outer and coated plates overheated and worn, must be replaced.